Sullivan N 3808 IMS Facility - Aluminum Reduction Bldg .
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SPOKANE COUNTY DEPARTMENT OF BUlLOINQi AND SAFETY
W. 1303 BROADWAY AVENUE
SPOKANE9 WASNINOTON 99260
(509) 456-3675
~ I certify lhat I havs examinea this pernilt end atete that the Informetlon ccntelnea In it end submittsd by rne or my agenttocomplte snid pe►mlt ie t►ue and correct In
edditlon, I heve read and underetand the IN8PECTION REOUTAEMENTS/NOTICE provlelone Included hereln and egreetocampywith sema All provlelons ot tswa
end obinanoes governing thfs type of work wlll pe complled wltA whetAet spoctlisd hereln or Rot I understand that the lasuanae of tAte permitend enyeubaequenl
Inapection approvels ot QeRificates ot Occupency ahali nat be conehued to glve suthortty fo vlolate or cancet the provlslorls of eny atate or Ioca! law reguletlng
conetnratton, or es e warranty of conformence with the provtalona ot any etate or looal taws regutating conatructlon
SIC3NATURE OF APPLICATION
OWNER OR AQENT r)ATE ~
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SPOKANE COUNTY DEPARTMENT OF BUILDING AND SAFETY ~
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W. 1303 BROADWAY AVENUE
8POKANEt WA3HINGTON 99260
(509) 458-3675
I certify that I have examined thEa permit end atete thet the Inlormetion confetned In N and submitted by me or my egent to camplteaeld parmk le true end oorrec! in
addltion. I have read and understand the INSPECTION REOUIREMENTS/NOTICE pravielona Included heretn and agreetocomplywithaeme. All provislorts of laws ~
end ordfnancea gpveming Ihle type of work will be complFed wilh whether speCified hereln ornot 1 understandlhet the lasuanceof thb permitandanyauDsequent
inspection approvata or Certiticates of OacUpancy ehalt not be conetrued to glve authority to viotate or cancel the provielona ot any etate or local !ew reguldting
construction, cr as a wertanty o1 aoniormance wlth the provlsions of any etate or locel lewe tegulating ConsVUCtlon
SIONATURE OF APPLICATION
OWNER OR AGENT nATF
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qUG-05-' 88 09:12 I D: HLDG AND SAFETY-SPO TEL NO :509-456-4703 it042 P01
( OFFICE OF THrz COUNTY EA NEER
SPOkANE COUNTY, WASHINGTON
F•r aject i MS_FAQJ.L. TlYT~..---_.....____^____
t_N7,_A~~B_~3'1~~,~ War cel No:
~ rrwa. rrr~~.w~~....w.wr.....ti
FE+ E hlO.
1'ho Cnunty ErtqineeriMy Oppartment has Complet.ed a review of tt~o
ahnve rHft?rQnced prayeLt. i'he fol1owing lwitrjrmatiori Roust t,Q provsded in
arder for us to proceed w2th our revieti.
A> A drainay~.~ plan fvr the sitL wh3Gh toas begn prepare3d in
c:ampl1anc.e with Spdkane Count•y "Oufdel tnes f oo• Stormwatc3r Kznagemant". At
a minimum the pl3n mu5t Coritain:
1. Drainage calc,ulations fdr stc3rmwater, vnI«niLM gcAnerated
on 3ste
2. Calrulat ions for Latc;i imper vioua suef zces corit2iried wii_hin
thQ sitQ.
Z. Finished gradc Qlevatxons Enr structUret; to be cvnsi.rttCt,ed
dri sitcl.
A. Fin►35hed gr'ade e1evat1QT1s at thEa tvp cinti buttnm C1f lht's+ .?0~'S
4'r Wa I E.a.
5. A typical crobti sect xori of +.tie 2US 5wa1e.
b. Calculations La just.i fy the number c-ind typrz af drywel ls
praQased.
`l. EItvation af dttyweYl inlets where applicablQ.
8) The rubject proporty 2s af (ectca by :he "F'indtrly5 and Qrder" and
: t~E• "Ccjnd2t3,or~s o( Approvai" 4 0r thc fol iow)rr !a~1Ll RtsG ac-~,son:
1. Ba. nU z nq Site F 1 ali No. 1 I`B7_
C. Ai:praaGh permits mui:.t bp oUt.~a npc frwii-t thrr CoLnty Engsneer Lrig
1'S~~j.rirt mcrzt fc-r draveway ~~pproaches tc:, the rcs)1c3w_t,r. s* ;aet-,
v~ . EIscLr u HvLivuCE.
D) Insuffxcient fnformation was submitted with the proposal. Wt are '
unable to proceed with our review. LJe wili need the tollowing beforQ we
can proceed: ~
1. llrainage plan as spQC3f3ed.
~
~
H. Please refer to cvrnments ori the attacher.i cher-aR prxnt. Return the ~
ehec:k print with cQrreetivng to the Crunty EngiMPer$. ~
Your centact person at the County Engineering DeparLment may be R
contacted by cal l ing 456--3600. Vour contact person is JERfiY SIMS. i
S~
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44- Spokane County
Department of Building & Safety
~
-JAMES L. MANS?ii-DM£€M- 4= -
~
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TO : Agencies of Jurisdiction and Interested Parti s ~
ii~l`f~tiUVl_ ~tJMEt~B ~~De ib1 ~.1 I
FROM: Julie Shatto, Secretary
Department of Building and Safety
DATE: August 24, 1988
RE : Addendwn to the Mitigated Determination of Nonsignificance
for the Aluminwa Used Beverage Can Recycling and Dross
Processing Facility
Please be advised that certain pages of the Pre-Construction Minutes
were inadvertently left out. Enclosed you will find paqes 2, 4, and ,
6 of the minutes.
I am sorry for any inconvenience this may have caused pou.
jas
Enclosures
NORTH 811 JEFFERSON • SPOKAME, WASHINGTON 9926000050 • TELEPHOIVE (509) 456•3675
s ~
SCOP$*PRO.?SCT DBSCRIPTION:
I. General Overview - Proposed is the construction of an
aluminum recycling facility for International Mill Service.
The proposed facility, locatinq in this area as a result of a
contract with Kaiser Aluminum Company, will convert over 80
million pounds of used beverage cans yearly into raw material for
production by Kaiser and is expected to employ 67 employees.
There will be 8 to 14 trucks per day, on a 24-hour basis hauling
the alwninum product to each of the Kaiser facilities, Trentwood
and Mead. Any dross product either produced by or delivered to IMS must conform to Kaiser's 3004 Specifications.
The facility will be approximately 75,000 square feet of total
building area containing aluminum scrap preparation equipment, a
can delacquering system, melting furnaces, dross concentrating
facility, and air pollution control equipment. An application
for a Notice to Construct Permit has been submitted to the Air
Pollution Control Authority for their review and approval.
II. Construction Schedule - Would like to beqin construction
shortly after a final decision is made on site selection.
ENVIRONMENTAL RE9I8Rs
I. Department of Building and Safety (456-3675)
A. Discussion/Requirements "
l. In consultation with the Spokane County Air
Pollution Control Authority, the Determination of
Nonsignificance/Environmental Checklist has been processed
through the Department of Building and Safety, the lead
agency, for this proposal which involves the usaqe and
disposal of dangerous waste products, primarily dross
materials. The checklist went out to the appropriate state
and local government agencies and the public on July 12,
1988 with comments required no later than July 27, 1988. On
July 27th, Building and Safety received comments/concerns
expressed by the Department of Ecoloqy and by a private
party reqarding the proj ect.
The Department of Buildinq and Safety will be
requesting additional infonaation from IMS relatinq to the
proposal and probable impacts. The department may, in
accordance with the provisions of the State Environmental
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I wa
either respond within thirty days or accept the proposal as
submitted. Comments will be sent to the applicant some time
this week.
2. Written comments expressing other techniques that
can be used for the proposal needs to be submitted; or
written comments expressing why INS is choosing to use this
particular method. In addition, the Air Pollution office
would like more info3rmation on the organic emission rates.
3. Any other changes in the types of dross, or the
use of a salt recovery process wauld require another
application for notice of construction permit.
SIIMMARY OF DEPARTMSNTAL REQIIIREMENTB:
I. Planning Department (456-2205)
A. Discussion/Requirements
l. Item No. 10 of the environmental checklist did not
refer to the Bindinq Site Plan which is a method of
subdivision of a large parcel of land to smaller sites.
Although the binding site plan has qone through the
preliminary stages for approval at the Planning Department,
the listed conditions must be satisfied prior to perrait
issuance. A copy of those conditions were given to the
applicant at the meeting. _
2. The source and composition of fill material(s)
need to be identified as referred to in Section 8, Item l(e)
of the checklist.
3. Although diesel tanks are allowed, they can be no
more than 15 feet above grade, must maintain setback
requirements, and be sight-screened.
4. The project must comply with Aquifer Sensitive
Area overlay Standards.
5. With regards to hazardous/dangerous waste, Section
4.17.180 states that all hazardous waste must be in
compliance with Washi.nqton State standards which is governed
through the Department of Ecology.
6. The site plan must show compliance with the
required setbacks. In addition it should specify the square
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.
2. Al1 clean-up on the site must be dry clean-up.
3. The applicant stated that t,he only food service at
the facility will be provided through vendinq machines,
there will be no on-site food preparation provided for the
employees.
4. Another concern was possible pest/rodent problems
due to the outdoor storage of the aluminum beveraqe cans.
The applicant stated that the area will be sprayed to
control/prevent this problem.
IV. Utilities Department (456-3604)
A. Discussion/Requirements
l. The Utilities Department were not present and had
no comments for the meeting as the project will be connected
to the Spokane Industrial Park sewer system.
V. Building and Safety (456-3675)
A. Discussion/Requirements
l. Plan review has not commenced pendinq a decision
by the applicant to proceed. Ken Jeffrey discussed various
possihilities of permits with the applicant - the issuance
of either a fast track or an early start permit. A fast
track permit would allow the project to be built in"stages
as the plans are reviewed and approved. An early start
permit is for the construction of footings/foundation only
and is usually issued prior to freezinq weather. Plan
review, from the time plans are submitted, can take anywhere
from two weeks to a month, depending on the workload at time
of submittal.
2. Fire vehicle access, the storage of flammable
tnaterials, and other fire protection matters will need to be
addressed. Ken Jeffrey will be working with Fire District
No. 1 on this matter once the plans are submitted and will
get back to the applicant if there are any specific
questions/concerns.
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Spokane County
,
Department of Building & Safet
w
. '
~ JA►MES L. MANSOr-. D ~ C
~~'°l 4 .18
TO : encies of Jurisdiction and Interested Parties
FROM• omas L. Davis, Code Compliance Coordinator
Department of Building and Safety
DATE: August 22, 1988
RE : Mitigated Determination of Nonsignificance (MDNS) - Aluminum
IIsed Beverage Can Recyclinq and Dross Processing Facility
proposed by International Mill Service, North 3808 Sullivan
Road.
The Environmental Checklist for the above referenced project was
circulated under a threshold Determination of Nonsignificance (DNS)
on July 12, 1988. On August 4, 1988, the Department of Building and
Safety withdrew its DNS.
After completing review of additional information submitted by IMS,
a Mitigated Determination of Nonsignificance is being issued for
review and comment. The MDNS and supporting documents are attached.
The project being described in the documents is hereby being
considered as mitigatinq measures that will be implemented by the
applicant and agencies of jurisdiction.
If you have any questions regarding the attached MDNS, the
Environmental Checklist, or additional information, please call our
office.
TLD: jas
Enclosures
~ J
NORTH 811 JEFFERSON • SPOKANE, WASHINGTON 9926400050 • TELEPHONE (549) 456-5675
SPOKANE ENVIROHFlENTAL ORDINANM
MIT[GATED DETEi111NATI01i Of NONSIGMIFICANCE
File No. 88001402
Descxiptian of praposal: C,tuct an Alueinum,liped 8eveage Cen Rerc ciing snd Orass Processirxq Faeilitv.
Praponent: International Mill Service, tncorporated
Locetion of proposal: Saakane Irdustrial Park, North 3808 Sull,ivan Road
Spokane Caunty, the lead egercy for this proposal, has deteneined that it does not have e probable significent adverse iaQact on
the envirornmit if mitigated as described in the Envirormental documents. Jln Enviraxnentat Inpact Statement (EIS) is not
required tnder RCY 43.21C.030(2)(c). Tfiis decision rras made after review of a conpleted enviromental checklist and other
infonaation on file with the lead agerKy, includirg the follakiig docuAents, wfiich are attached: Pre-Applicatian Conference
Minutes dated 8!1/88; IMS letter to Jim HaLm, DOEf dated 8/1/88: IMS letteir to Fred GMf, SCAPCAr dated 811188; uroiect overview
end Drooess descrictian. Substantivoe authority to impose c:onditims is granted pursuant to Secticn 11.10.100 and 11.110.160 of
the Spokane Ernrirarmental Ordinance. This infornration is availeble on request.
tXl This mitigated DNS is issued under 1rAC 197-11-340(2) ard WAC 197•11-350; the tead agency will not act an this praposal for
the requited 45 day review period cammerKing cn Awust 24, 1988. Cmments perteining to this checklisi/determirotion must be
submitted/received by no leter than 4:00 p.m., septeuber 8f 1988.
Responsible Official: Jarnes L. Manson, Directar
c/o Thamas L. Oevis, Code Coapliance Coordirtator
Spokane Canty Department of Bui Iding and Safety
West 1303 Broedwtay Averxte
Spokane, Nash i ngton 99260 (509) •3675
Oate 1 Signature QS.
You may appeal this detenaination within 10 calendar days after it becames final to:
The Baard of Camty Caamissiaws
Ye.st 1116 6roadway Avenle
SpofceRe, WashiRqtan 99260
The appeal must be su6mitted in writing no later than 4:00 p.m., lpptanber 19, 1988. Yau should be prepared to make specific
faccual objecciens.
Contact abave responsible officiat to read or ask about the procedures for SEFA appeats.
* • ♦ • #f • f • +R f * ~ t ♦ • • • f f ! f * ! ~ * ! ! f * ♦ t * • t ♦ • * • ! ♦ ! i t ♦ i f Ai ♦ ♦ • f f t * • * t i * • r R
A copy of the Mitigeted Oeterminatian of Nonsignificance was aailed to:
Spdcane Canty J1ir Pollution Controt Authority Spokane Canty !lealth District - f.nvirornmntat Nealth
Mr. fred Gray Mr. Oextis Kroll
Spokane Canty EngineeMs Office Yaahirgton State Depertment Of Soc»l 8 Heelth Services
Mr. Gary tlelson Mr. Tqn Justice
Spokene County Plaming Department Yashington Stste Oepartmnt Of Ecology
Nr. Tom Mosher Ernironmental Review Sectien - Ms. Barbara Ritchie
Spokane Canty Ut9lities Oepartment Mashinqton Stete Oepartment of Ecology
Mr. Bill Oobratz Regfonal Office - Mr. Jim Malm
fire District No. 1
Mr. Clyde Yisenor
R
` Spokane County
,
Department of Building & Safety
. •1
~ JAMES L. MANSON. DIRECTOR
TO : Cownty Departments
Air Pollution Control . Fred Gray
Building and Safety . . Ken Jeffrey
Engineering . . . . . . .Gary Nelson
Health District . . . . Daryl Way
Pla»ning Department . . .John Pederson
State Offices
Department of Ecology . Jim Malm
Roger Ray
DSHS, Drinki.ng Water
Program. . . . . . .Dan Sanders
FROM: Tom Davis, Code Compliance Coordinator
Department of Building and Safety
DATE: August 2, 1988
RE : August 1, 1988 Pre-Application Conference
North 3808 Sullivan Road - I1KS Aluminum Can Recycling
Enclosed is your copy of the minutes to the above-referenced
meeting. Should you have any questions, please let me know.
TLD : p, k
cc: Ms. Kimberley A. Longacre, International Mill Service
Mr. Michael G. Rayce, 1mlcGraw Construction
rir. Joseph Wojciechowski, Jr., International Mill Service
Nir. . Dean Fowler, County Util ities Departtnent
Mr. Dennis Scott, Public Works Director
~ f
NORTi 811 JEFFERSON • SPOKANE, WASHINGTON 4926000050 0 TEL,EPHONE (509) 456 3675
r i
MrNUTEs
PIt$-APPLIGATION CONF$R$NC$
NORTH 3808 SIILLIVAN R4AD - IM8 ALOMINIIM CAN RECYCLZNQ
AQaIIBT 1, 1988
CALL TO ORD$R: The meetinq was called to order at approxin►ately
10:00 a.m. by Building and Safety's Code Compliance Coordinator,
Tom Davis, with the following in attendance:
PERMIT REVIEA PARTICIPANT3:
SPOKANE COUNTY AIR POLLt1TION CONTROL AUTHORITY,
West 1101 College Avenue, Suite 230, Spokane, WA 99260
Attending: Fred Gray
SPOKANE COUNTY DEPARTMENT OF BUILDING A1JD SAFETYF,
West 1303 Broadway Avenue, Spokane, WA, 99260
-Attending: Tom Davis, Ken Jeffrey, Pam Knutsen
SPOKANE COUNTY ENGINEER•S OFFICE*
North 811 Jefferson, Spokane, WA, 99260
Attending: Gary Nelson
SPOKANE COUNTY ENVIRONMENTAL HEALTH DISTRICTP.
West 1101 College Avenue, Suite 200, Spokane, WA, 99260
Attending: Daryl Way
SPOKANE COiJNTY PLANNING DEPARTMENT i.
North 721 Jefferson, Spokane, WA, 99260
Attending: John Pederson
WASHINGTON STATE DEPARTMENT OF ECOLOGY.,
North 4601 Monroe, Suite 100, Spokane, WA, 99205
Attending: Jim Malm, Roger Ray
WASHINGTON STATE DEPARTMENT OF SOCIAL AND HEALTH SERVICES,
State Drinking Water Program,
West 924 Sinto, Spokane, WA, 99201
Attending: Dan Sanders
APPLICANTS :
INTERNATIONAL MILL SERVICE,
1818 Market Street, Philadelphia, Pennsylvania, 19103,
(215) 963-2624
Attending: Kimberley A. Longacre
INTERNATIONAL MILL SERVICE,
Post Office Box 1087, Post Falls, Idaho, 83854,
(208) 773-9211
Attending: Joseph Wojciechowski, Jr.
McGRAW CONSTRUCTION,.
Post Office Box 370, Middletown, Ohio, 45042,
(513) 422-4521
Attendinq: Michael G. Royce
- 1 -
~ •
Policy Act, reconsider its original determination. Any
reconsideration will result in all aqencies and interested
parties being notified for review.
ZI. Department of Ecology (456-2926)
A. Discussion/Requirements
1. Donald Bales', Department of Ecology, July 25,
1988 letter to Tom Davis in response to the environmental
checklist was reviewed in detail at the meeting. The
applicant's expressed wiliingness in providing the DOE with
the desired information. Those items, briefly, include:
(a) A full description, in writing, needs to be
provided to the Department of Ecology listing regarding
the use and types of dross involved in the project.
(b) Any future reference to Kaiser Aluminum,
either written or verbal must specify the facility
bei.ng referred to, either the Trentwood Facility or the
Mead Facility.
(c) All waste materials shall be
designated/labeled. Unless otherwise proven by the
applicant that the product is not a haZardousjtoxic
substance, the baghouse dust shall also be
designated/labeled.
(d) Disposal plans for-the waste materials must
be detailed, in writinq, and sent to the DOE.
(e) A statement needs to be provided indicating
there is no processed water at the facility.
III. DSHS - State Drinking Water Program (456-3115)
A. Discussion/Requirements
l. There shall be no processed water at the facility.
2. Clarification of the delacquering process was
asked of the applicant at the meeting.
IV. Air Pollution Control Authority (456-4727)
A. Discussion/Requirements
1. The initial application for notice of construction
permit was received by the Air Pollution office who must
- 3 -
r ~
footaqe of the building as it pertains to office spzce,
storage space, manufacturinq, etc., in order to calculate
the number of required parking spaces for the facility.
7. Prior to landscaping beinq installed at the site,
the applicant needs to furnish the Planning Department with
a landscape plan, whicb should show the type of materials,
quantity, size at the time of installation, height of
shrubs, including fence details, alonq with a landscape
estimate and a promissory letter to insure completion of the
landscaping.
8. Any outdoor storaqe requires that a six foot
sight-obscuring fence be installed around such area.
II. Engineering (456-3600)
A. Discussion/Requirements
1. A copy of written comments were given to the
applicant and Building and Safety by Gary Nelson.
2. A drainage plan and calculations, as itemized in
Items A(1-7) of the written comments needs to be submitted
and approved prior to release of the permit.
3. The conditions of the Binding Site Plan must be
resolved prior to approval by the Engineer's Office.
4. An approach permit is required for access to
Euclid Avenue.
5. The applicant was asked to clarify at the meeting
the use of the on-site roads and gravel staging area which
was indicated on the site plan.
III. Health District (456-6040)
A. Discussion/Requirements
1. Concerns were expressed over who will be doing the
cleaning of the facility's trucks/equipment. The applicant
indicated tnat equipment maintenance will be perforraed by
the vendor off site. The supplier of the trucks/equipment
has not been selected. However, it was agreed that the
Health District would be notified when a vendor is selected
and any changes in equipment maintenance.
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APPLICANT F8 COMMSNTS IACIQitOWLED(3$MENT s
The applicant acknowledqed that all coYmnents/requirements were
understood and had no further questions at this time regarding
permit requirements.
CORRECTIONB:
To minutes or changes from what appears in the minutes, we should
be notified within one day of your receipt of these minutes.
To plans as required by any or all of the above-listed
departments shall be submitted in sets of 7 to Building and
Safety who will then distribute accordingly to each department.
ADJoIIRNMENT: There being no further business, Tom Davis thanked
the applicant and the departments for their participation and
reminded all that he should be contacted if there any unforeseen
problems which may arise.
The meeting was adjourned at approximately 11:20 a.m.
Copies of Minutes to: All Participants
File - North 3808 Sullivan, IMS Recycling
Project No. 88-1902
NOTE TO APPLICANT: Some time ago, Spokane County recogni2ed the
need to streamline the building permit system and accordingly
initiated these Pre-Construction Conferences. Comments so far
would indicate these conferences are successful and do enhance
the permit system. As a recent participant, we would appreciate
any comments you might have to further improve the process or,
should you have any questions or concerns regarding your
conference, please contact either Jim Manson, Building and Safety
Director, at 456-3675 or Dennis Scott, Public Works Director, at
456-3600.
Sincerely
James L. Manson
Director
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a R~
IN'_'.ERNA_QNA~j I~kL---, SERVCE, rNC.
=MS
1818 MARICET STREET • PHILADELPHIA PENNSYLVANIA 19103
215-963
A E C E 1 Y E O TEI
.EX 83=4~sa
AUG 3 10
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Mr. Jim Malm August 1, 1988
State of Washington
Dept. of Eco 1 ogy
N. 4601 Monroe Suite 100
Spokane, WA 99205
Dear Jim:
In response to the concerns and questioris raised in your letter
to Tom Davis, dated July 25, 1988, reqarding the proposed IMS
UBC plant to be located at the Spokane Industrial Park, I
submit the following:
Question 1. Regarding the types of drosses accepted by the
IMS plant for processing and aluminum recovery, it is antici-
pated that at start-up of the plant, only white drasses and
aluminum scrap from Kaiser's Mead and Trentwood facilities
would be processed. IMS anticipates to process 25 million
pounds ger year of these drosses and scrap. However, the
dross recovery plant will have a capacity to process 50 million
pounds of dross per year. An estimated 10 million pounds of
black dross (fluxed) generated by the UBC facility will also
be processed at the dross recovery plant. The remaining 15
million pounds of cagacity could be utilized to process aluminum
drosses from other aluminum smelters and rolling facilities,
possibly Calumbia Falls, MT. However, it must be stressed that
any aluminum drosses other than Kaiser's, must meet Kaiser's
strict metallurgical specifications for its receipt of hot
metal. Therefore, any aluminum drosses processed at the IMS
plant must be equivalent to those generated by Kaiser and the
IMS OBC plant. IMS has not apgroached any other sources of
aluminum dross for processing at this time.
Question 2. Accordinq to WAC 173-303-141 (2), it is IMS'
understanding that the salt cake generated from the dross
recovery plant is designated as a dangerous waste in the State
of Washington. To that end, it is IMS' understanding that all
salt cake mrust be landfilled outside of the State of Washington
in a permitted TSD landfill. Tbe only exception to landfilling
the salt cake in a TSD landfill is further processing the salt
cake into a usable prcduct. In this case, the salt cake would
not be required to be disposed of in a TSD landfill because a
salt reclamata.on process would render the remaininq material,
alumznum oxide, non-hazardous.
!
Mr. Jim Malm
August 1, 1988
Page Two
Question 2(cont.). Reqarding baghouse dust, all baghouse dust
wfll be tested by IMS before disposal to determine whether or
not the dust is designated danqerous or hazardous under WAC-173-
303-191 (2). If the dust is determined to be dangerous or
hazardous, the dust will be disposed of in a permitted TSD land-
f ill. If the dust is determined not to be dangerous or hazardous,
the dust will be disposed of in a sanitary landfill.
IMS will comply with all conditions stipulated by WAC-173-141 (2).
Question 3. The IMS plan for handling, storage and disposal of
salt cake and baghouse dust wastes from the UBC and dross recovery
plants is as follows. All drosses will be inspected prior to
acceptance to ensure conformance to physical and chemical re-
qxirements. Drosses are then dumped mechanically from the de-
livering trucks inside the dross recovery plant building in a
designated spot. Drosses will be stored in bins (concrete walls
and floors) until processing is scheduled.
Flux materials (salt and patash) will be received mainly by
railroad boxcar,-unloaded bulk with front-end loaders directly
to a concrete storage bin inside the plant buildings. The bin
will be able to store a five-day supply (app. 200,000 pounds)
of salt and gotash. Design in the salt storage area will take
into consideration the possible future addition of a salt mixer.
Salt cake will be loaded inside the buildings unto trucks and
covered by tarps for transporting to the disposal site. The
trucks will transport the material to permitted TSD landf ill
which is antlcipated to be the TSD landf ill in Arlington, OR.
IMS has not negotiated a contract with the landfill owners in
Arlington, OR, at this time, but will secure an agreement for
salt cake disposal before start-up operatians.
All drosses, flux and salt cake materials wa.ll be handled and
stored inside plant buildings and on concrete.
Question 4. IMS intends to store all materials except baled
aluminum used beverage cans inside plant buildings, under cover
and on concrete.
Question 5. "Dross recovery process" is term used by IMS to
siqnify aluminum recovery process.
Question 6. The source of the IMS plants' water supply will
be the Spokane Industrial Park. No water is used in processing
operations; the only water used in the plant will be for employee
sanitation and drinking water.
~
•
Mr. Jim Malm
August 1. 1988
Page Three
Question 7. Please see Question 3.
For your information, I have also enclosed a detailed process
description of plant operations, chemical analyses of the salt
cake and an overview of dross processinq operations. If you
have any questions regarding the responses to your letter or
the enclosed processing aescription, I will be happy to discuss
them with you.
Very Truly Yours,
~
~
/ -
Jos h Wojci howski
Plant Manager
cc: Donald Bales, Dept. of Ecology
Thomas Davis
John Pederson, Planning & Zoning
,r.
IONAL MILL SERVICE, _NC.
MARKET STREET • PHILADELPHIA PENNSYLVANfA 19103
6q po 814&%
as
AN$ 3 10
A SA~Enr
Mr. Fred Gray August 11 1988
Spokane Air Poliution Authority
1101 W. College Room 230
Spokane, WA
Dear Mr. Gray:
Per your request at the pre-construction meeting today
rsgarding a summary on IhiS' selection of technology for the
proposed UBC and dross recovery plants at the Spokane Industrial
Park, I submit the following.
Crusher - The machinery is technically a rock crusher that
recently has been proven in breaking bales (UBC bales). The
crusher minimizes excess dust and aluminum fines. There are
vaious manufacturers of crushers, but IMS has chosen a vendor
based on the manufacturer's experience and proven reliability
in the irtdustry.
Shredder - 2here are two different kinds of shredders: (1) high
torque, low speed shear machine; and (2) ring or hammer crushers.
IMS has chosen a high torque, low speed shear machine because this
type generates much less dust and aluminum fines as well as lower
noise levels. This shredder also significantly enhances metal
recoveries.
Delacquerer - Years ago, the UBG industry aia not utilize de-
Iacquering furnaces and instead, charqed UBC material directly
to the melting furnace. Without the delacquering furnace, a
great deal of smoke was generated, high levels of dross were
generated and low metal recoveries were achieved. Currently,
two types o€ delacquerinq furnaces are now in use within the
UBC industry: (1) sinqle pass hot gases; and (2) recirculating
hot gases. IMS has chasen a recirculating hot gases delacquering
furnace because it improves (decreases) potential emissions
and greatly reduces energy requirements. The particular kiln
that INS has selected includes improvements in reliability,
lower emissions and utilizatian of counterflow air far maximum
delta T which translates into better energy utilization over
competitive models.
Meltinq Furnaces (UBC's) - There are four types of inelting
f urnaces for UBC's: (1) Rotary furnaces bave high emissions,
low recoveries, higher dross generation and little control
of inetallurgy.
. -
Mr. Fred Gray
August 1, 1988
Page Two
(2) Dome furnaces provide no way to control charges or emissions
under current technology and have lower recoveries and higher
emissions;
(3) Electric furnaces do not allow proper fluxing to maintain
metal recoveries. These type of furnaces offer low reliabilit,
with UHC material.
(4) Chargewell Reverberatory Furnaces are designed to allow
the use of a contained charge area where emissions can be
controlled. This type of iurnace minimizes emissions aid
al? ows the use of ineLal pumps, vortexers and puddlers to
reduce dross generation and increase metal recoveries.
This is the type of furnace that IMS has selected for
melting UBC's. The vendor selected has a proven record
_ in supplying this type of furnace.
Melting Furnace (Dross) - The only type of furnace suitable
for processing drosses is a rotary furnace. IMS has chosen
its particular rotary furnace for dross processing for proper
sizing, efficiency and, in conjunction with baghouses, emission
control. IMS has operational and maintenance experience with
rotary Furnaces at its aluminum dross processing site in
Goodyear, AZ.
Older furnace desiqns, such as box or sweat furnaces, are neither
ecologically nor economically feasible.
Baqhouses - IMS has selected baghouses for the shredder-crusher
system, UBC melting furnaces-delacquerer, rotary furnace (dross)
and the concentratinq line (crusher/screens). These four bag-
houses are beinq selected based on manufacturers' guarantees
proven on operational experience in the field. The baqhouses
(shaker vs. pttlse-air types) were selected for specific appli-
cations. 8ags will be coated with agriculatural lime to main-
tain baghouse Efficiency.
If you have any questions reqarding the technologies used at
the ptoposed IMS UBC and dross recovery plants, I will be happy
to discuss them with you.
Very Truly Yours,
i /
.
Jo ph Wojcie owski
Plant Manager
c~: T. Davis
Usea BeveragE Cans (UBC's)/ Dross Plant Process
An Overview
by
Ray G. Clem
The purpose ol - At-his writing is to give the reader an
armchair overview of 44.-he secondary aluminum processes which
will be illustrated by the combined annual processing df 80
million pounds of UBC`s, 25 million pounds of Kaiser black
and white drosses, II million pounds of black dross generated
in the UBC plant operations, and 3.5 million pounds of scrap
zluminum f rom Yaiser as feedstock in the proposed It4S ltauset
Lake UBC/ Dross Plant. Discussion will be9in with a
description of dross.
Dross is a German word which means scuca, thus any Film
(usually an oxide) which forms on molten metal is called
dross. In aluminum refininq air reacts with the molten raetal
to form a white dross of aluminum oxide (A1203) which
contains a surprisingly large 3mount of netallic aluninum--
up 40 40%. Obviously such a rich source of aluminum metal is
wcll «orth processing.
Bulk dross, as received, is quite non-uniform in
particle size and thus must be sized before processing. The
dross is dumped onto a picking belt and large chunks of
aluminum which Hould damage the pulverizer are picked out by
hand and sent directly to the furnace. Dross chunks are
subjected to a swinq-hammer pulverizer then passed through a
vibrating screen. Oversized dross is sent through the
process again: undersized or "fines" are discarded. Passage
of the sizsd dross through a magnetic separator completes
the initial benefaction. This process-ready dross is sent to
storaqe until processed. Air from these operations is
continually passed through a baghouse to filter out any dust
produced.
Perhaps the most interestin9 process is the treatment of
UBC's to ready them for the melting. ihe term "aluminum can"
is almost amisnomer. The beverage or food in the can is
never in contact with the metal. prior to being filled, the
cans are coated inside with a beverage or food campatible
plas`ic such as alkyld, acrylic, epoxy, polyester or vinyl.
The only function the aluminum serves is to provide rigidity
and sttength to the plastic film interliner. The outside of
tbe can is coated with plastic then printed with the
beverage or food-maker's logo and product description. Can
lids are coated With latex or latex-type malst-erial to assure
a tight seal when attached to the filled can. These organics
can tot'-al up to 2$ of '06-he weight of the can and are quite
inert to removal with solvents. These organics must be
removed before introducing the cans to the melting furnaces
otheYaise they would be charred and form carbide
contaminants with the aluminum upon melting. ihe
delacquering ptocess developed to do this removal is
pyrolysis.
The UBC's are quite thin metal, tygically 14 to 15
thousandths of an inch. This very high surface to volume
ratio makes the UHC's susceptible to burning or being
oxidized if great care is not taken in controlling the
temperature of the delacquering process and in maintaining a
reducing atmasphere. The UBC's are received baled. The bales
are sent to a shredder where they are converted to loose
metal strips. IroA is removed magaetically at this point.
Any dust generated in this process is collected in the
baghouse filters. The strigs are fed through an air-lock
into a rotary kiln. Hot flue qases are fed through the kiln
-2-
counter-flow to tbe scrap. The UBC's thus are heated From
ambient up to 975°F over a period of 15 minutes. The
plastics coating the cans are pyrolyzed to a coabustible gas
which is recycled through the kiln's burners thus providing
free fuel for the process. The hot delacquered cans are fed
directly to the melter wbere their temperature need only be
increased by 175 0 F to e€fect their melting.
Up to this point We have discussed only the preparations
requiZed to make the scrap trom various sources ready for
melting. Aluminum, as indicated above, is very reactive
toward oxygen so it is necessary to limit its access to
oxygen by fluxing.
There are basically three kinds of fluxes used in the
aluninum industry. The tirst kind is neu"Cral. It is usually
an alkali oz alkaline earth chloride. Its sole function is
to provide a low viscosity molten salt cover over the molten
metal and thus prevent oxidation. It also serves to wet but
not dissolve any dross that maybe present. These salt
mixtures are selected to bave melting points below that of
aluminum. A flux of 70% sodium chloride (tiaCl)/ 30$
potaasium chloride (KCl) which melts at 14000 F is used to
the extent of 30% of charge in the rotary barrel iurnaces
used to extract aluminum from the black and white dross
mixtures.
4mhe second kind of flux is one that contains a fluoride
salt such as cryolite or feldspar to solubilize the A1.030 A
~
flux of 48.5% NaCl, 43.5$ KC1 and 3$ feldspar (CaF2) is used
in the UBC plant as a flux in the reverberatory furnaces.
This L1ux which meljl--s at 13600 F amounts to only 6$ of the
total charge.
The last kind of flux is one which decomposes or
volatilizes at the temperature of molten aluminum and thus
-3-
i Y
is used as a blowing or stirring agent. The UBC/Dross
process discussed here daes not use tbese f-luxes.
The polten metal produced is periodically tapped then
trucked in insulatated crucibles -in the molten state for
reprocessinq into can-stock at Kaiser.
Drosses depleted of their aluminum content are dtisposed
o€ in environmentally acceptable ways well away from
Kootenai,County.
0
-4-
Process Description
The IMS U8C plant will be a qreenfield site designed to convert used
beve=aqe cans (UBC's) and Class I and Class III can plant scrap.
The plant will process 80 million pounds of UBC's annually.
Scrap Receivinq
Provisions will be made to receive scrap in a variety of forms
shipped both by truck and railcar. It is presently anticipated
that 70$ of the scrap will be received by truck and 30$ by rail.
Scrap will be received packaged in bales.
All trucks and railcars will be weighed in and out using in-plant
scales. Receipt of raw materials by truck will be restricted to
day shift only, five days per week. Railcors will be spotted and
weighed usinq the in-plant railcar spotter which is a portable
device known as a"trackmobile". Unloading of raw materials
shipped by rail will be predominantly handled on off-shifts.
The net weights obtained from truck and railcar weighing will be
compared to shippers' weights and used as a basis for receipt.
Weighing of individual bundles of raw materials acrass product
scales will not be routinely done. All raw materials entering
the plant will be inspected for prvper loading, packaqing, analy-
sis, foreiqn contamination and moisture content.
Scrap receipts that are baled will be unloaded by forktruck and
placed in inventory inside the building as a Iot. Material re-
ceived by rail will be unloaded by front-end loader. Material
received by truck will be unloaded by one of three methods:
a) by frant-end loader
b) by dumpinq the trailer using a plant truck
dumper
c) by requiring the shipper to use self dumping
trailers
Whenever possible, loose scrap will be processed as received, but
when necessary, it will be placed in inventory inside the buildings.
Attempts will be made ta maintain lot integrity. An outside stor-
age pad will be provided for baled UBC's to be processed.
Metal Preparation
The entry point to the metal preparation systsm will be a below
grade, variable speed, heavy duty apron conveyor. Loose scrap
will be charqed directly to the apron conveyor using front-end
loaders. Baled scrap will be loaded into an impact crusher that
discharqes onto the apron conveyor. The impact crusher will be
fed by forktruck. Briquetted scrap will be processed through the
metal preparation area.
The apron conveyor will elevate the scrag from below grade to a
heiqht sufficient to discharge directly into the shredder. A
compression feeder will not be provided. The shredder will re-
duce the scrap to a size range of 2.5 to 0.25 inches. Scrap wi11
be conveyed from the shredder mechanically to an elevated cyclone
that discharges into the delacquering furnace surge hopper. The
air from the cyclone will discharge into a baghouse. Multiple
baghouses will have the capacity to pick up dust from any other
miscellaneous generation points.
The delacquering furnace surge hopper will be a straight walled
container with a full hopper width, variable feed, vibrating
discharqe feeder. It will discharge through a maqnetic separator
into the rotary kiln delacquering unit where moisture, oils,
paints and lacquers will be vaporized and exhausted to an af ter-
burner. A portion of the afterburner discharqe will be tempered
and routed bacK throuqh the kiln as the source of process heat.
The balance of the afterburner exhaust will be discharged to
atmosphere.
The shreddinq and delacquering system design will feature an
automated control system wlth the operator normally controlling
manually orily the feed rate to the apron feeder. However, the
operator will have access to varying the following process para-
meters in both the manual and automatic modes:
* shredder feed rate
* delacquering furnace feed rate
* delacquerinq furnace speed
* delacquerinq furnace process temperature
* delacquering furnace oxyqen level
The shredder, delacquering furnace and auxilliary equipment wiZl
be designed to operate continucusly as an inteqrated system at a
nominal capacity•of 20,000 pounds per hour. Metal preparation
will operate 24 hours/day and ? days/week.
Because of anticipated downtime on system components, certain
bypass capabilities will be provided for key equipment as
follows:
Shredder 8ypass - When the shredder is down, shredded
scrap will be taken from the storaqe bins using bucket
loaders and charqed into a small hopper. The hopper
will funnel into a duct that connects to the shredder
conveyinq system. Selection of conveyinq mode will be
by use of a diverter valve.
Melting ..Operations
The delacquering furnace will discharge processed scrap at an
approximate temperature of 950 degrees F into an insulated,
vibrating feed conveyor. The conveyor will contain an integral
screening section for fines removal and will provide the capability
to discharge to either of 2 reverberatory melters or to both simul-
taneously. As a l•hird optfon, ltic: cutiveyor will havc; the Capa-
bility to diochargQ to automated ac!1L-dump1»y Itulipcis wlteii LuLli
fttt'nacF+R a rF+ clnwn or %inah1 r+ ho f.ike* int• rn1 feit• ishuc Ltll: rL1.01s oC
time. A 2500000 pound capacity concretP StoragP h1n will he pro-
vided for storing this material. This material wi.ll be recharged
directly to the furnace well using bucket loaders when the de-
lacquering furnace is down.
The scrap will enter the melter(s) at an approximate temperature
of 950 degrees F. The melters will be natural gas fired reverbera-
tory furnaces with a nominal capacity of 150,000 pounds. The
furnace conf iquration will consist of a fired hearth and an ex-
terior well along the fu21 length of one side of the furnace. The
extetior well will be isolated from the hearth by a wall contain-
inq 2 submerged arches that will allow circulation between the well
and the hearth. Both scrap and a salt cover flux consisting of
4 8.5$ sodium chloride, 48.5$ potassium chloride and 3.0$ sodium
aluminum fluoride will be charqed into the well. Shredded and
delacquered scrap will be charged with the delacquerinq furnace
discharge conveyor/feeder.
Salt will be bulk-handled with loaders inside the buildinq. A
concrete salt storaqe bin to store a five-day supply (app. 200,000
pounds) will be provided. Design in the salt storage area will
take into consideration the possible future additian of a salt
mixer.
The furnace well will contain electric powered molten metal
pumps to force continuous circulation of hot metal from the
hearth through the well. The scrap and salt flux wi].I be charged
into one end of the well just ahead of the molten netal pus:n dis-
charge. The furnace well will be sized and designed to allow
removal of black dross on the opposite end of the well without
s topping furnace charging.
The furnace well will also have a system of inechanical puddlers
to assist in submerqin scrap. These will be predominantly used
when briquettes of Class I and Class III scrap are charged di-
rectly into the furnace well. When these briquettes are charged,
siqnificant amounts of smoke will be generated. A dust collection
system consisting of hooding, ductwork and coated baghouse will
be provided to handle this smoke. To minimize the size of the
dust collection system and to ensure eff iciency of smake collection,
the charqing well will be enclosed. It is anticipated that the
baqhouse will be operated whenever the furnaces are operatfnq.
The melter hearth will be fired using a high energy burner system.
Air dampers will be used to maintain furnace pressure control.
Enerqy conservation will be a major influence in all areas of
furnace design.
The melter will be provided with a sinqle full width door to
facilitate hearth cleaninq. The door will be sloped to assure
a positive seal. Cast iron door frames will be used. No pro-
visions will be made for any chlorine fluxing in the melters.
Instead, the furnace hearth will be cleaned each heat. Nearth
stirring, cleaning and drossing will be done using forktruck
mounted tools. Furnace wells will be cleaned every 2 hours.
Two types of dross will be qenerated by the melter. Black dross
will come from the furnace well and consist of spent salt, dirt,
oxide and trapped free aluminum. This dross will be hand skimmed
into dross containers and allowed to cool in the containers.
After cooling, it will be dumped into a concrete storage bin.
When truckloads are accumulated, the dross will be shipped to the
dross plant on-site for recovery.
Hearth dross from the melter will be removed by forktruck mounted
skimming tools into dross containers. The containers, when full,
will be immediately dumped onto a dross cooling pad to quench the
dross and prevent thermitinq. After cooling, the dross will be
stored and shipped to the dross plant on-site for recovery.
Waste gas will be utilized to preheat combustion air at the
delacquerer.
When the melter is full and has been cleaned, the metal will be
transferred by trough to the crucibles for shipment. Normal
operations will be to transfer app. 30,000 pounds. The melter
metal level after transfer will still cover the submerged arches
that separate the melter well and hearth and will still allow
the molten metal pumps to circulate. Furnace tapholes and
troughing will be designed to allow comgletion of transfer to
the crucibles in 10 minutes or less.
Mobile Equipment
All mobile equipment will be diesel powered except personnel car-
riers which will be electric. Scrap unloading forktrucks will be
boxcar type, 8000 pound capacity, witb fork squeeze attachment
to maximize unloading capabilities. Front end loaders will be
articulated units witb interchangeable 3.5 cubic yard buckets and
fork attachments.
Furnace forktrucks will be 10,000 pound capacity units designed
for heavy industrial service. The f loor sweeper will be a
Tennant heavy duty industrial sweeper or equal.
Laboratorv
The lab spectrometer will be a direct readout unit with a local
printer. Samples will be m3chinec3 by an autornatic sample lathe.
Maintenance
Maintenance eguipment will be provided to perform routine main-
tenance servicinq and repairs of all plant equipment. Major
fabrications, rebuilds, and all mobile equipment maintenance
other than routine servicinq will be performed by outside con-
tractinq services.
General Plant
Air compressors will be reciprocatinq units. No instrument air
loop will be provided. Instrument air will ba supplied using
local instrument air dryers as required.
The main process fuel will be natural gas with no fuel oil or
propane backup. A water and septic system has been desiqned
tor employee sanitation.
A plant paging system will be pravided.
The enclosed vending machine area will provide employees with a
lunch room facility. In-plant food services will be 2imited to
vending machines. The enclosed locker area, with lockers and
benches, will include shower facilities.
Office furniture and equipment will meet staff ing requirements.
Plant Wastes
All plant qarbage, trash and wastes will be disposed of off-site
using contract haulers to a site outside of Kootenai County.
No provisions are made for any waste disposal on-site.
t
NURTH STAR ANAL'YTICAY,
5407 Pinegrove Dr.
Coe»r d'Alene, 1D 83814
1-208 765-9641
IIDt0
Fiay 31, 1988
Zb: Kim Longacre
Fraa: Ray Clem ,4e,,
Subject: Generat Discussion, Resiilts, and Conclusions 13ased on the Data
Erom Analytical Gabs, inc.
General Discussion:
Aluminum at room temperature is a powerful reducing agenL
exceeded only !TO t he alkali metals and alkaline earths in reductive
ability. At 1400F, its reductive ability is furtfier enhanced. It should
come as no surprise that the dross analyses performed by Analytical
Laboratories, Inc, of Boise indicate quite'low levels of trace metals.
Trace metal salts in the ttaCl and KC1 used to make the Na/K chlocide
f lux will be reduced to meta ls and amalgamated tsith the a1 timi num i f i~
is thermodynamically and kinetically possible for this to happen. These
dross forming salts aill be puri€ied at the expense of the 31uma.num.
Since contamination of the aluminum with extraneous metals is not rhz
desired reaction, the aluminum producer will pay particular attention to
the purity of his flux-Forming salts.
The same can Se said for the aniortic purity of lhe tfalK salts.
The manufacturer will Want very low contamination of the chloride salts
with sulfate, phosphate, and nitrates or nitrites. He lias a loi+
toletance for carbon as well. These antonS can result in the formation
of aluminum sulfide, phosptiidc, n2tride, and carbide, respectively.
1'hese alununum compoilnds wil [ rcacl. raplcf 1 y wl lli aatet or moce slw4ly
with l'Ite huinidlty in ttie alr Lo evolve tiydrdgcis sulticie, phcsphirie,
ammonia, and methane, cespectively. Again, since lhrse anions reduce l.lic
aluminum yteld, the aluminum producer Wi11 1[1315t LJ1lt thesc anions not
be presenr in his NalK salt flux.
Older technology, which will not be used in the proposed plant,
involved the blowing of the molten alununum with a Freon gas
(chlorofluorocarbon) to promote agglomeration of the A1 0 and other
non-metal inclusions in the molten meral. This practKa produced
phosgene and phosgene analogues. I understand that in IMS's proposed
technology, nitrogen will be used to accomplish the same purpose. A very
small percentage of the nitrogen used will be converted to nitride.
Since this Will accumulate aith the A1 0 in the drass, it will be
available to hydrolyze with the pro3uction of ammonia. This is not
serious because onl f a scnall acaount is made, and the ratio of volume of
dross to its surface area is quite large. The dross exists in cIiunks up
to 3.5 feet in diameter so Lhe amount of ammonia produced by it ln
contact with humid aic is quite small. And uader conditions of dry
storage, any ammorua odor initially present would rapidly dissipate
because no new surface is being exposed.
The 15,000 tons of salt cake produced each year will be
landfilled, however the salt cake has high value as a soil amendment
because of its RCl content. It could very easily be converted to a high
quality fertilizer by the addition of a phosphate salt and additional
ammonium salt.The material is also being tested as a raad salt due to
its high NaCl coontent.
Results: The Analytical Results are Appended to this Memo
EP Toxicity Test Ref. 9204
The dross sample was pulverized to pass a-150 mesh, mixed with
IG times its weight with deionized water and equilibrated Wlfi.h constant
stirring sufficient to keep all particles in suspension for a 24-hour
period at roam temperature. During this 29-hour geriod, the suspension
was maintained at pI35+/-0.2 with acetic acid. At the end of the
eguilibration period, the superna4e was taken and diluted 20:1 for
analysis. The results of are compared against EPA limits in Table I.
The purpose of 4his test is to si.r.ivlate the likely leaching of
the various metals of concern to the EPA from a theoretical dumpsite.
The pl15 is the acidity of water which has percolaked through a dumpsite
and a 320:1 dilution simulates the dilution of tne otiginal soluble
fraction of the sample. In the case of As, Cd, and Cr, these elements,
if gresent, were present at less than the detcction limit of the AA-
method used. All the other elements were similarly loW with Hg being the
only ele.nent to approach within about 50$ of the EPA suggested limits.
Strong Acid Digestion Ref. 9205
The purpose of this test was to bring as much of the sample into
solution as possible Kith 19H HNO so that the total trace metal content
of th~e sample could be evaluated.3Mr, Moore o€ Analytical Laboratories,
Inc., inaicatea less than 5% of the sample remained undissolved after
treatment With the hot concentrated nitric acid. The results indicate a
considerable increase in .`.he amount oL trace metals uhich failed to
appear when the sample was extracted with deionized water at pHS. This
is discussed in more detail below.
Soluble Gtind Ref. 9282
This sample, which was different by date of collection From the
previous two samples above, was similatly prepared as Ref. 9204. It was
determined that 62$ of the sainple dissolved in 24 hours with constant
agitation at rocun temperature. Again, very little As, Ba, Cd, Cr, Cu,
Hg, Se or Ag were found in the supernate. This supernate was not further
diluted 20:1 as required in the EP Toxicity Test above. These results
aze a measure of the elements reported in the water soluble fraction of
the sample.
The major constituents are given in Ref. 9204 as being C1 36.8$,
-2-
Na 14.3%, K 10.5$. Ammonia analysis was not done. That result has been
requested.
Insoluble Grind Ref. 9289
This last sample is an analysis of the residue of Zef. 9282 aFter
dissolution With concentrated nitric acid. An element-by-element
comparison between Ref's 9282 and 9289 reveals that the aluminum residue
haw a great capacity to bind oz sequester trace metals. This aluminum
residue behaves like clay in this respect. This residue wauld h3ve such
a binding ability on trace metals if it were germanently disposed of in
a landf ill .
Conclusions:
1. Judging from the informat.ion subraitted to me, it appears that the
salt cake will pass the EP Toxicity Test with a wide nargin of
safety.
2._The salt cake analyzed was not high in any element of critical
concern to the EPA.
3. It appears that the insoluble residue of the dross--an alumina which
contains silic,a and sodiwn--behaves like a clay aoil in its ability
to hold trace elements immobiliZed. Based upon this and its EP
Toxicity performance, it appears that. salt cake would be a good
candidate for landfill dispoosal in some areas of the state. Ilowever..
I hasten to add, it Would not, in view of il-s sodium chlotide
content, be suitable for final disposal anywh2re in the drainage
basin of the Rathrum Aquifer. The Aquifer has such a slow f1oW-rate
that contaminat.ion of it With NaCl would recluire an inordinate length
of ti.me for it to purify itself to the detzimen'L of the communities
that rely on it for drinking Water.
RGC:dec
-3-
iable I
~
jElement Samplc EPA Suggested L'imit
(pymbol) Par'ts Per Million Parts Per Million
Arsenic (As) 0.005* 5.00
Barium (Ba), 0.71 100.00
Cadmium (Cd) 0.005* 1.00
Chramium (Cr) 0.05* 5:00
Copper (Cu) 0.14 t1o Lmit
Lead (Pb,) 0.52 5.00
Manganese (Mn) 1.08 NoIimit
Mercury (Ag) 0.09 0.20
Nickel ( Ni ) 0.34 No Lima.t
Selenium (Se) 0.052 1.00
Silver (Ag) 0.073 5.00
Less than the detection limit oi the analytical method employed.
-4-
f ~
ANAL~. TICAL LABOE-?.A.TC. r2IES, INCo
1804 N. 33rd ST. 80ISE, IDAHO - 83703
PHONE 342-5515 AREA CODE 208
WATER QUALITY REPORT
SAMPLF NUMBER - 9204
CONLEY WARD DATE OF COLLECTLON 12/11l87
P. O. BOX 2720 TIME OF COLLECTION
H4ISE , ID 83701 DATE RECENED : 12/10/87
DATE REPORTED 02I01/88
SUBNi1TTED BY ~
SOURCE IMSALCO'S SALT LAAES BOLTS
REaLiS Iti !5u'I(FPl1j .4.ti"aRTS 1!1 Or, ' Z..W1nI : _ t5 Di mli:mf:m~'s
BNDWCAL GXtlQI : RCl1 C&Fti~f BACfERlA iu1AL C6lIFLM. riLN :
D-iC& il1w4 DE;'~l"D, FECt1. S1E~.° ° iE. . " F;CAL OOLIF0. Y". •
LM-t'ftfE lNWFLIE9A81E TOTAL t~FA E•;CIERIA FSRWM .
0sL 6 &W
RESiLTS Il1 %fl (FP") LPLM PJ a
ACiOITY . CYLWA WA lM DFS ' P~'~Jlif 1u'TAL .
t+lKAt.= . E P T&YICIIY MfiR Org .
;,tMA Di.~.~'T . FI.IELC DiSTIIM . P,cSIm V%kT:tF .
.
a':iMIA DtSTUB . iMOE DIFFCT . FESME TOTAL
BICAMIATE . .'°mICIDES . F~'~,.,.M TOTAL FaTRUL"s-.
W0 . W~ESS . aT11.m M1TtFP. .
sm%m . K:iU1: N . STD PLA1F CD.tKT .
f,ASIO!i L►s+rm( . NI .,I=E 31 . a..UATE
CliRUiE . ETMO MdC . Su.m
DLMM . IITRW TOTAL UlWl. SNACIANT .
G'tC;RK RESILim : ct1fo DISSMVD . 1oiIN 6 umm
G:c"va . ~ . IOMA1N .
Q~~t~CTIVITY . PESfiCTiTiES TuTAI ~:iC ` pl~~1
fcip.°bSiVI?Y . Pl~t~lS . TP.IPAD.."..iF'
cfmLDE FFE (S.U.) PR:DiTr (N T.dl j-----.
CYMiM TOTAL . FB16FPATE uR1H0 .
dlK0 . OiPf~R .0.1.4 SP.,~1
~PITIl~NY . 6t~.~ . "sil:CA .
qmiC . t0.M5 ilON . SILlQ;4
@ARtW . 0.11 LflD . 0.52 Sil1ER : 0.073
BoYLLn . 1lmI141 . St1DIUh .
caNtN . ro.005 KODAM . 1.08 THALLIM .
ca.cnM . wm . o.09o tnN .
Go= . tO.aS MQIYDiEU . TITA41I~i .
NOlAYdtFM QINIM . NIikEI . 0.id VANADIV. .
•
CUT . P4TASS1lM . IINC
ANAL'~ TICAL LASOF•LATC~c2IES, INC_
1804 N. 33rd ST. B4ISE. IDAAO 83703
PHONE 342-5515 AREA CODE 208
WATFR QUALITY REPORT
SAMPLE NUMHER - 9205
CONLEY WARD DATE OF C4LLECTION 12I11/$7
P. O. BOX 2724 TIME OF COLLECTION
BOISE , ID 83701 DATE RECEIVED : 12/18/8 i
DATE REPORTED : 02/0I/88
SUBMITTED BY -
SOURCE IMSALCO'S SALT LAKES BOLTS (STRONG ACID DIGESTION)
F,E%LTS :N 1S/10M.l RESELiS IN ORM-91S/1G4ai nd.IS iH QM41%limai
.
$iumICAI wo . FRAL t~IFM EACiRiA TOT"r ^:T.f0! Ll. 14
0042Ct14Xfo Gt.'NA FM STRFP $ACiEKA . FcG1L COLIF0.% 0
FFSIME t10WIL1EULF 1C'i1A1 OL.IFORM BtCTEAIb Pm10okw .
OIL 3 STAPt1YlMCZ
rialT5 iN ts/E IFF!1 lkESs 167F'i
ACIDiTt . C10IFiE Olf ACID tri'wc - . r .A1E tlflAl
l1xALIHItY . E P TOXICiTY . ROi1M Eke .
~bIIA OIPFCi fil~1~ DiStII~ . i~SiflE Yf,Lb1ILE .
M!tiA DISTIIl.EB . FLLNE DIFFCT . Is~SIME TOTAL .
PICL90NkTE . hM3CILES . EM TOTAL FAIf.2ri3Lr-:
8~~t . wim . SERC 'Q HkTO .
SRMliE . NITRAIE N . STG P1ATE CIGIi :
USCN 0I07am . tUTRiTE N . St1lfd1E .
CCOGM1F . NITHM ORGAFftC . StUITE .
cv-.ORm . NITOO IOIAL [JuM,t SNACTm'f
0101.I.'F iBBIlA! . ixw DISSOLVED : TN2QH & LtOtJ
CLUR . Pq . TQUE4AiM
WvlCti'1'iTY . PE3TICICfS . 10TA10M4lC CAMIR1---:
t~f~SiYITi . PfM . IRLUA1A-MAt€ .
Cl.'~4"1F~ Fr~E p4~ U. i i~sSiDi1Y 4N T J. )
CYA4IDE TOTAI . RWATE ORM
al.lk!?~itf . CO°PER - • 505.0 smim .
ANi:1t~.M . m S'sllc'S
AMIC . t0.Z0 ial1 . SIII(►ON
BARiM : l3.2 lEAD k.5 SIItiFR .i ~
9mwum . labetlR . SOLIIAi .
wo : (010 NSAM . 1~~4.0 1wllllUi .
fALCIlM . mmm . (o.FO TIH .
Cmu4i . 09.1 HOI.YBDE}N . 1ITAKI~!
WAvAxr taaa . vaWM .
QO8A11 : POTASSIIU . lItiC .
MKWS: SAftPLE OAS 0I00 IN STNl6 tUTIRiC ACID.
r
MIGIAQ D. ORf
A14A3LlY'jL tCAL LABOR,ATOZ_iES, INC_
1804 N. 33rd ST. BOISE, IDASO 83703
PHONE 342-5515 AREA CODE 208
WATEB QUALITY REPORT
SAMPLE NUMBER - 9282
CONLEY WARD DATE OF COLLECTION 12/22/87
P. O. BOX 2720 TIME OF COLLECTION
80ISE p ID 83741 DATE RECEIVED : 12/22/$7
DATF REPORTED : 02l41/88
SUBMITTED HY
SOUBCE SOLUABLE GRIND
IMI5 IN WiI(Pfk1 SlU1S IN M4I91~10ai FESLTS C1
:IOWCW. a~,~M . FEGAL COLdFM UCTEIKA TuT11 CCIf0RX. .
Of21YCX ObC(GEN GEM FEC11 S1REP RkCMtIA F;GA1. OMJ~, IF.I :
~iG~ ~iLtEP~BIE ~OTlL ColIFum ME.Ria
OFL b ffea . 51AFiiY1QCMUS
RESILTS M tGIL IPPnI Wl~m NOtEt+
AcDmr cfNDE Wan acID ais ~ATE tOrAL
aucatrtIM . E P TNctn . mu Sa-M .
b'-itQA DI10T . Ft!laRM OsSTIl1FD . PESjM VOi.A1A.E .
kwQA OISf'Li lED . FLlM DIRECt . RESIRE TOTAl. .
alCAMOPA1E . mmiCIIiS . RESILiE it3TAl. FsITfWl:-:
~irA~ulI . PARM . SEtLrALc ISi1t..~
EVA1E N S?D PUt1F CGJiT .
G100l1 DIt3XBc . KITP,YTE N . Rl.Fb1E .
=01E . MitRW O=C . I.FRC -
CtURlLf . W&S tiMJ)0 TOtAI IJE1M SlNA4:°TMNT .
D30f~~ ~SMA OX:'0 D1SSOl.1fED TlRi"4 & UOM .
MLCIR . PC8 . 1OLUM-ATLa .
cCti`alCTISIITi . FESTICIM . T'uttl iGNiC CAMN .
MqmfiIIIItY . FrmS TRiPAOMM
C:=£ fRfE . p}I (S U. ) 102017Y (N. I U. )
DA.hiCE ivTA. ti ~ ~ PiiM1E ORiH} .
AUgfIMf.M . 91! COPKR ~Q S SEtIE4IM . 1.0
~~rir~rr . "D . siUcA .180
aMlc . co.: tRM . sntocr+ .
alRIlitl ;0.2 IEAO . 9.o sILVER . o.a
6EAtil1lm . MAmIIAI . SODItH . 14W
CApfIUM . (O.l !lk%WESE . 11.0 1N1dlIl~f .
CALCIw . HMliY .(02 tD1 .
CMUI . (1.0 CAM . TITAIO :
FVAVANT COIUfI . NIGXEL . 3.0 YAtiADiM .
OfiBALT . Pa1ASSIM . 1OU62 IINC .
WINS: *M CONtbINED CtrNSI[M1E iNiEHMlCf AT tM iWiE LEIi6A1.
tn4TS NG/XG
SWLE 11AS AL1MD TQ DISSU.'1E iN GFi(Mls'Eu UTER Fs)t Ld IMdtS PRIQ 14 kXiS1S.
ANAL'3L TICAL LABOF2.~Tc~RIES, INC.
1804 N. 33rd ST. B4ISE, IDAHO 83703
PHONFs 342-5515 AREA CODE 208
WATER QUtiLITY REPORT
SAMPLE NUMBER - 9289
CONLEY WARD DATE 4F COLLECTION
P. O. BOX 2720 TIME OF COLLECTION
BOISE , ID 83701 DATE RECEIVED : 12/22/87
DATE REPORTED : 02/01/88
SUBMITTED BY :
SOURCE INSOLUABLE - GRIND
M1S m l16J1ft ESL1S I4 mqmjlw:'s 0ILTS IN IIF,E:.YIscI:mli
6IuG'mCdI OX16Q1 . FE"u'l MLIFvM BACM» 7u1;1 DXYi:FJl. liPN .
G'L4t'i'.tt QXY6ir7i MM F~. STAfP 8MA : FE"',I.OOLifQR:t. iN .
EM WMILTE'.A8[.E TOTAL CrA3RRM BA MiA P~"~ m .
,1 6 ULM
MMFS IN l96j1 (gPlt) MESS N4+t?~
lMiTi . Cy'AtQEE ifU ACID DIS P-4MTE TOTtL .
1LMIAITY . E P IOX= . RABIIRI G!-9 .
aMa 0110 . FLuOcurE oisrnB . WSRUE va.AnLE
Om DISTIl1ED . FLtmRItE OLqECt . OME TOT!'1 .
BICARBO#lt1E . wBICw . ~..~'iM TOTl1 r1TERA3Lr-:
Bc".0 . RUM . SEtT1.Fa',91E !lATif.4 .
B~.'v!'~M . NFTRAkTE N . ~"iD PL.►+TE CM
Cm OIOXIDE . HITRrTE N . RfATE .
CASfOTE . lJITF,m owC . mr'Ilc .
ChERIGE : !r4o NITNE?11nTAl x3EM SUWACTMT
QiORih'E iESnlM . 4XY6E4 DISSOi.YED : iAM 3 LiNH
OOLOR . n . rEMaRAnmlit- .
aIWMrr- . FESTIcM . turX uFWic cM36+
afmivtrr . P:m . T4=agirRA .
C'iAfiiHE Fr'EE pH (S.U.) . TVS!DIFf {N.T E! ~
CYARIM tuTAt sa SO f' 'r~H~T; QRt.4i .
AU"m OOPFER . mi ~!G'1 .20
wl l~ . 6it~1~ SIL:~` I ~t iS
ARS?tIC : 0.3 LO
BARiW . 13.1 tEAO 45 SILVE° • 4.0
BERyLM : IiAMiIAI . SDDiU1 . 1I:0C
f,al)HIUI .10.2 WWANM N0 W .
CAICits : mm . 40.50 TIN .
piiD01Q1O .24 MQLYSm . TITNW .
WiAVAI.M CfmlIlH : NYCKE1 .42 VA'lADIUt :
M8ALT . Pt1IASSIU1 . 5061 zltc :
CLI:1EN1S: MM MTiUlED OUMA1f Wu'VCJMM AT l0G Wi'E lE?STH.
*ImTS 116jX6
AMI1S FPM PORTiO! NOT NA1ER SOitNlE. PATER1al ACID DIGESTED 1N tO1RIC ACIQ.
.~1 j'.~. ~ - -
NORTH STAR ANAY.YTICAL
5407 Pinegrove Dr.
Coeur d'Alene, ID 83814
1-208 765-9641
MEMo
July 5, 1988
To: Kim Lonqacre
From: Ray G. Clem lZ~•G
Subject: Results of Ammonia and Nitrate Analyses of Salt Cake
A lump of salt cake Weighing about 5 pounds was submitted to
Treclen Laboratories of Spokane, Uashington f or analysis of ammonia and
nitrate.
The sample was pulvenzed to pass a mesh of 200. A 20 gram
repzesentative sample was placed in a Kjedahl distillation apparatus,
treated With NaOH, and the ammonia distilled into standard acid. The
distillate was back-titrated with standard base. The ammonia was
determined by difference. The ammonia (NH3) was 749ppm in the sample.
Nitrate was extracted from a weighed sample with hot deionized
water and determined colorimetrically with phenyl disulfonic acid. It
was present to the extent of 6ppm in the sample.
The analyst, Mr. John Trechter, reported that the sample emitted a
stong sulfur odor upon being extracted With hot water.
RGC: dec
. .
~ .
~
.
r - „
t
qr- W- iTki
~
~
f ~
jil Mil ~
r
SPOKAN, E, E NVIRONMENTAL ORDINANCE
SECTION 11.10.230 [11
,
svoKAN[ [WtaOWEOTk MINANU ,
, fwC 144-11-460) Sectta► 11.10.27011)
EmrlronmeAta1 p~cklist ,
itt• b. itoo L~"0 ~
►erposo of pKStt t:t:
1Ue Statt Eartromental ft11ty Att 1SDA) dapta! 42.21C ~A1 ~ustes a11 q~tatals~e ief to caa1A~ tAt lMtroseatal twtts of 1 P►oposal
bKorr sR1np ~4ctsloas. b EArlroiaentat t~sct Ststeeeat GS1 iast bt p+lwred tar 411 1 roposals wiW "a0lt slquiticat advsrse tapaets ae
tAe Qwttcr of ut e4rirooment. 1M otirwo af thl: cbedHst Is to prorlft latorntton to Ietp ya aW tbe sqnrcp tdeatt(y toqats troo yarr
prooosat `anQ to reauct or aVote tqatt: hne ae Otwofsl. f1 tt tas be doeel tnd to hetp t1K &qeay eectde wA+eth► ar E{S !s r"utnd.
lAitritCttQ1lf fOr App11CiptSL
111ff lAvfmammUl dllQ11ft mt S011 tA dlerfOf utf MuiC W0lYttom "t yMtr p'OOmi• Qove/1n!ftl wlrkl!= m tU~s 00414K to attlit0t
wAttAsr tAa e+wlroeaiemtai fipaets ef pasprom1 u+t s/qnltlesnte vopdT/eg orparstbe o! +an [!i. Msww tM qwstloa e►iNIr• Yh# tM eeft
antlse laforytton Rsowa, or ,1vt tM Nsi net~ /ptfon yat po. .
rau .nt sas+mw eich questlOA aaairsblrl sr.: ::saf::lx.!o tAt 0lst O~t ~at► borlld~t. 1o Most cqlf. yaa sI+outd 0e afls to ~ tUt Questions
trow yon► o+w obslr~►atioes es 0mleet qUes rtthwt M~t need a kin *YMRs. it Im re.lyr dosot two tAe .nser, ar ff • qmtloa eoes aae apptY
to yw proposal, w1te `40 rat tmr' or •dm mot apply • Ca4/ete asum to tt qntstloa eor my avoia uweoetury► delbys latar.
Som gwsttoes aslt obat govemAeatal npaUtbn, weA a: tootp• oionllae, ud 1andwt dts19++atlaas. Aaswr tMst qnattaes tt Yau ean. [t yw
Aaae "lm. tlie gmrue+Kal sgsneft tas aft!t yon. 0
TIe dKd►tift qesttan app1y to stt oarts a1 yow oropmt. .m Nym otaa te ao am owp • oerloa ot tt.t or ou dttrereat arcets of l•na.
Attad uqr addltloMl 1eiamotlou Wt +All detcMbe roar proposal o* Ib efftroareotat Kfeets. tAe aqaacy to Atth yon wbalt ttiis ~tfst rnr
ast ym to tXPU1N pr aawers of ororfft asditlonal fnfw+vtbo ntasoabty r+elateQ to detsna/etrq st than may be signt/ttaat ad+nerte hmact.
flst of N►edlis! tof eonpmjet Ompmls:
toaptete tAts eAeWtst tor aompreiect proposals. avsa thoipA pesttons y bs snsrerta •das Aot up1y'.
10 11pOtTioN, ca+otets ehe itAtUXRNf11L iiEET FO IIOWROW ACTiOMIS1►art 0f.
ror aovesoject aetlons. Me rrteneoes 1e tAe eMdltst to tAt vwdt 'Wojtet; 'applleaat: sid 'property or sits• stsoul0 Dt rnd u'OroQasal.•
'Rropossr.• an0 •ofleeted po4►tpA/t ares.• rttpettlrety.
A. dMXatWNO
1. ftm o* o,ooosW vojeee. Ir.polu.ek: IMS Plant - UBC Recycling and Oross Processing
Facility
L%seot 401+w+c: rntpr,nat; onal Mill Service, Inc. •
1, Address „d Own ,,,kb a of „~~knt w anut Wsm Kenneth R. $levins
McGraw Construction Co. p.b. gox 370 Middletown, OH 45042
Local: IMS. Inc. P..x ~087 Post Falls* ID 83854
4. ato d, ckli:t orepwod: July 5, 1988
s. oqtm,►.~:ting a,taiia: Spokane County Buildinq & Safety Department
6. hvpo:ed etstuu9 ar seWris tiueludfeq pt+ntep. it appllwlels
A. Beqin Site Work (Gradinq & Foundation Excavatians) -$T178
B. Beqin Buildinq Foundations & Buildinq Erection - 8I15188
C. Complete Buildinac Erection/Beqin EquiQment Placement - 10/15I88
D. Plant complete and readv for aperation - 1131189
s. oo ym Aars a+y o1aM fw rioaas aaetttoas, ewmbao vr tarthe* aetlrfyr retatee to or eoemectee wtcb esls o*ooos+lt tr yes, uol•iA.
No definite plans at the present time.
a. oo Im am or b.w optUm a+ lwa nearer or aeSmcool: to +aMs orooosal: tr pa. .mufa.
No. I
B. Lln aar eerieaae~tal lafarntloe Ia bmw ~ tMt bas Mes vrepm*+t4 w vt11 aprepared. dinctly nUte! to ebtt orooesal.
An air permit application bas been prepared far another location
(Please see ajitached No water Qol lution permit application has
been prepared because there is no industrial waste water discharqe
from the proposed plant.
R1t~c~MS,n'{- ~c~f~'~~~~ •4,s ''i¢ir t~s1~4 i~Io,v Ee~f
HtrVqc N MeMT R ;
Rev.2J1/se 1
~ StQ~ift Orvi203OURLt GVoUtMts
+(Y4C 197-1-960) Seetioo 11.10.=70(1)
4. aNCTtLOQQD (ceetlawd)
Oo Yon taaw neesAsr .yplintloas aer y.edtos lo• 60AMt+a.M024 902OV49 of ostat qopsNle dtneclt at[ectleg td ptop:q eaand !ry yous
ft"eoat tt 709• OWLts.
RQt
.
10. Ltst aV go+eeaanat awtoraL of pe to dras nill tlueew tor los /roasa"• it ta+ora.
A. State of Washinqton DOE approval for handlinq of sali'`d waste
H. Spokane County Air Pollution Control Authority permit :
C. Spokane Count Buildinq and Safety Department appraval
.
~ j .tN A
U. 6t'" a ealet, eaaplstaQssetsOtioo of 7a~s PropoMl. leeLKaai ttr /ropo sed wa• sed tM elu of cb p+o~ad aiq. Ait~ arr ~r.~sai
q~sssioM Ltrr io ttd• et,edllac d~st &rl tas to vses~N astais ~eta ot yout ptopout. ta~ b aet s~eA to e~~at sl~oaa omwrs oa ttd•
prie. ,
Construct an aluminum Used Beverage Can (UBC) Recycling and Dross
ProcessinQ Facility. Included will be app. 75,000 square feet•of
total building space containinq aluminum scrap_preparation e4uipment,
a can delac4uering system, meltinq furnaces, dross concentratinc~
facil; ies, etar; barrel dross f rnaces, a holding fnrnace and air
pollution controls (Please see attached buildinq permit)P'
A7TRCKF9G)f7' ~NTT~/~D As N I4Tl/k''~a"~'
/scpo~ fse ct. cclndta; .
L•. ~acaslea oi ttr vrepssai. ~l« wdekiuR in[oe~atl~o~ o~ tA so~bt•tud sd vse:~ 3ocacloo of Yo~r
4awt Oddera. it 487. aW Net1M. tawstsl0 pW s~ast. ~t toos. Zl • oropomi rm1A oacs: e"r • ssUP-Ot asa. fso+Kdo 00 susss es
OeaAarlto of tlr a!u(e). faowW • 3+K4 IrwetWtor@ oltt plp, vletolay so9, in0 eqoStaWe asp• 1[ saawwUr awiL11e. Wils yau
•bmse .oe.:c aw otaos s.oax" bd••a"s. !a+ on me eKatred ta taoli"u ;a ol, lots1uQ OLw wdicsM rist a" Nmie apYitcatlow
ftLtad to tbts cAeet3lgs.
4;ppk,aMp InAnc ri a1 Park = 3808 Sulliva~n Road SQokane? WA 99216
Plots #25-30 A Tract G (Leqal Description Attached)
- *P.A #Tr-.acdt,.v1C,_,~v T- M__
17. Ooss tb psooowd UNos lb nltMs tAa Aq,dle* farUi» Atm (IW►)! :!r Grws Setrsc~l~ :d hiorlQ Lwc4~~~J~{c~s Asu?~
dty o! ipo~T (Ser: i~ Cmwt~ •ASA Ows'3~y ior AtLo L+~t bennQasf~s). q•CiC./-P J
The Spokane Industrial Park has its own sewer system and sewaqe treat- '
ment pIant which IMS would use. Countv service is not available.
:o ss cQOCSao ft Arn.twM
Q.aMns
't.atuds:oe ros
I1ne~ Oa Ool~
l. tAGT1
s. Ce"cal dasstiptlos ef ct~ ~ic~ ~eiceL ow) lLs. . Aili~, ata.p ~to~~. .cwocstaw~.
osUert
l `
e. VA.s ts c!r 48Kpaee slor os tlr ai" t~Wroattsat~ M~wt o3o"lt
Land is basiGally zero deqrees slope.
e. qlue Immul tmp of mtle an tamd os e!s otte (tor rwle• aLye saw. PaMi. Psst• oue!)t
t[ Yeu Imor s!r e3+wUlCAOos at 4pie1A9W4 00110. 61 at[y ebas aad Wu sV pir. LsisLaa.
rgAGa~t,r3Cravel 1 v T.nam
GnB Garrison - Very Stoney Loam
d. Aer eban wstm• iediutfor e: Mstoey st wecaua adL !s e!r Ladtaa •leWeff Uw.
ii9ee!!e.
No.
:
SPOIU1Nt ENIf I t010MNTAI OROININKE
(YAC 197;13•960I Sect/a+ 11.10.t=0(11
d. E1nIR0~1~TAL ~1Lf1EM1'Stoo~tl~s~ed)
EvaIYatIOA iQt
A•. Oestri~ tM OaRpos*9 t1". an0 a~prosfsto awntltlot M sq Iillta4 0► tndliq ~ropote0. 9en~ty tfse Oety
1fbe1aa saffes ot t111.
Some Darts of the proposed buildinc{ would be elevated above
qrade bY fill from an approved source (Please see bld . permit)
t. tauld n+oslQa oaaa a: s ns~1t of clarfaq. aointnat~on@ a~ oss? If ~o. ~eue*atty eeartee.~ ~~~t~t~,
9'~
No
9. About ~t ~era~t of ae sft* v111 ee aorersa ~rta~ tipanrllors swiues N te► aro,fea oo~cwc-
.anqt•. atpA.lt or evtlatpgslt
Approximately 208. ~r
.
•
1►. lrooosad masores ta nd" or ooa"vl eroston, or otlier Imptts to the artA. tt aftr:
An engineered drainaqe plan to direct water away
from buildinqs
2. AIR
'8. IiAat tym of rrlssloas f4 tlie •1T rooW ftolt trm tAt poposal (t.t., dust, aotamobtle, odors
lndnstrtIi. "W aoW Qarliq toRStrsetla 40 MM++ tM projest is oMietsQt Zt sg.
2mnily dntrft u,d 91ra aporoactna arse/tn it kMW&
flu-et-t frnnn tha r-nnstr irfinnphaStz weL d b_ _ontrc~l led
IZZ normal construction practices. The total particulate
emissions durincLplant operation is app. 64 tons/year (Please Sermi~T
e. Ar. eftm ati► ofr~tc. ~.~oa of •iaioa or oeo. e~at s.y .ttecc yaa vleoos+lt if so. !~-!!wc ~ftmf " A
generaliy Ms~De.
t. h~pse0 wsom to nedoa or aoup+ol Masbas ar vlAer fWels to a1r. aqys
Plant sQurqps that would have the potential to exceed
air pollution regulations would be equipped with fabric
filte s (Please see air permit).
~a►~-w~ n w►~•.~. 1r ~
t
3. YATER
a. Snriut:
l1I ts Uwm aW a+rtae wter Oaly M or 1n tM IomQistt v1elnfty of tAe site taclnQfiq yar-
raub ad t~asonal streass, wie+ater. Wm• ooeft. watLadslt It rso desafw tirpe •n0
Pro+rt8e uars. it aap1opHato. stato dot str+as or Mver ft f1ft= tRto.
No.
(2) Yitl tm project r"rtn aep Mort ow. 1ag or 44jooest f,o IwltAis ta0 tMtl the Ootcr1bed
wUnt it les. Otua dourtpe ana attoO aratiable o1as.
~
.
srOKAurs anROOMXWu om:Rwa
rJJ►C W-11-9601 s.ecloe 11.10.230(1)
1. tJN1lOf01LIRAb O.OOM (toetietirrd)
Lraluapos Fos
~~~q Oa~ Osl~
(3) tSciEStO ttr asa+et ei llll u/ dsedse mtesiel tdt world MpLeed !o or erse~ fam the
snstace wter os wtLeds ad ladteate tlr srY ef elr •lte tlrs rauid !e oiteeted. ledtcau
tM •eYru ot till vss4rlel.
(4) Vtu Cd p!'O*OMl !Nvlwe oltip imqT ultAm1oU K diNMbmt CiN a i!N[al ifm*ip- •
llos. pepe"o aad sypfbsLat* 4WeMltMi. !t loNwm.
No. '
~
b
.
(S) Ooes tir peoooasl t!* vltAio • 1"aat llaeA plato2 19 oo. sou 3osatlos os tlx •ic* pLw.
a~ v t •
(4) Ooe@ c1r 9so0owl laMOlve aay dletlarga of wrse mutlal• to aurtaeO wtant It so.
666et00 tM tYp* ot wstO asd tatle.42t4d 9039010 ol 41Met6tss.
e
I
~
~
a. ClOOOdt ,
(t) mu t.t t..Kaerws, .e .du wastr r. aWAAra.+ to se+owrwt.eT ll.. psasai 1
deocst9sino• pd+fose, ad a/qfastaaso tr--ftLs. lf
(2) Drfteibe wsa waclsl t0at dll Mdtubse"d tato sen scoaad Csm meWe saka uotdt I
..aiw" wss. c.wo.aac t.eule7. p..arla tae pe.s.: .iso .r te. .yame t1. .i.d.:.t u
Aoums W M"twA (iE aWlleatU) os tM wsWs ei Nnoos the qstea(@) era *spe" to
•~tti.
Nnnp,,. The TMS Rlant will use the Spokane Industrial
_P_~rk's sewer svstem.
(3) a.c:sa .q ey.ua.e oibeir sLsM tbw desigod tor t!+ 41@pa4 ot Malteey waa,
laatalled tos cAe ~repa o! diselsslsift [lalds M3ar t0r iswd etstme (toa1eM@ yatoe web
u tlwM [os td dLspsal e! •to= wa: or drat"$e [em tlow: dr.td). Oeoest1e see tya o!
070u., the asomt e! Mutlal so M ttopwd ot throogti the eyars u/ the qtt~ Qf oatet"4
illaly to be ltspeed ot (iaeludlag mauslais, *Adce "y oasss the qateM lasiwttratly sdvaugb
svi11s oe as a ftwitlot ttfttistttq satvttsas).
None. ;
(6) vill aq e1maea3a (sepadallf oqple solvena n Mte+slsm [wls) Maegel L a1ow-
sCOWA str sdOrgid ao"p ssSUt It M. WArs q"• aa0 "assiclem e! 9sueUL n131 w
~coad!
_DMe (1) 10 ?000 qal lon above-qround tank for diesel
fuel storace will be installed.
~ i~
!!'dRAML OI'PtlOIQ02flV. OtaIpAPCL ~
(vAC 1W-11-90) Seetloa 11.10.230(i)
4 OIRR018QlflAL OXMa teeatLsnd)
tr~Iwttpo ~oT
keney 0o* Only
(S) What protfltla •soKns rLll M taLlf tO 10We ttrs 1s1s of st51b ot 607 ctrdcxis
*tord of ssW » •ite rill net ►e s13ewt ts MreoLte to srapdwsu (tRt• faeiG&• rawts*
to lur* eArdula mt of LLeooeal e/sowa yseria0 7K4) d 7x3)1
.2jesel fuel tank will be surrounded bv a concrete dike
desiqned to hold the entire 10f000 qallon contents of
the storaqe tank. A44-lel ~ s'"
,do
C. w"* oo.u c:.w.a" .seelo .,."812
(l) DaseNM Wemcp of nrl! (lw1ebgs stoss Matte) s~/ me.~' Mot toluettos ad dta+wl
a aq tiWA"M q.meteLs, tt Raows). Move rlu %Us msK tlsnt Yl3l cug mas tug tate ~
etMs was+t Zt M. Mftt1M. •
Storm water runoff on-site roofs, paved areas and impervious
surfaces will be drained by overland flow to qrass percolation
(208) areas for treatment and disposal by drywell. Euclid Avenue is
~
currentl~r desic~ned under Phase I Industrial Park Bindinq si~e plan
.,tqw ~~jA&vA&h~q,Rrovided easements.
(=t_gj&XAjQc
Lat vlll dcds to aasts" ar aewudwtts of to a stom wtes aqosal "Gt• dtw-lonlaj to
aatlsu ee =sonoe~t~~t '
No.
(3) Coold wsp asstsloL esus Ssow/ m auslau munT U so, pwnlly MreslM. ~
No. All waste materials will be stored inside
the buildings until hauled off-site for disposal 1) • ~
a. t~.~o~M ..a.ri.~ a asdoo~ wst~. se+w~i. wi erett nas.s 1.~.ec.. tt .q (t~ '
t t!o OltM 1lgs vit" tiw Adtor foaeitlr. Lw. M eqsc"ily clrs oa eWfaaaclor .'~i ~
~ erLt:y p Lsdiltau sawtnly ioeslsso JR4)• ACS). wl 3dn of Wa eDsAll*t):
P lease see 3c(110 The,r,g w*l ~ be no surf ace water
withdrawals or diversions and the plant will not be
located in a 100-year flood plain. Runoff will be controlled by
overland flow to qrass percolation areas in conformance with Spokane
~ Count~ re~uirements .
~.ei os d tn. gnat.aos te..e 00 .u.l
MsLdww tg"t a14s• wqL• aspso, oWs.
S"rpwa tewl tie. eolor. #lr% atlsr.
s1mv.
s~..•.
o..cor..
e~co~ e: scato.
r.c wil Platae caaail, wctetaq• bs11[w26 oki utMp, ots.[.
/
mter pLala: Intot 1133y• saww, fdltut. oclat.
oebai tn+o ofvaptstles.
Ylrt kw s~t ammtt of Mtst"loa vlli w sirswd ar s3pntt
gras s arud weeds.
C. 4ts$ t1rostaod of tarayosN SwLs 1osm q M M Kam ety aice.
none. ,
hepo~~t intreqtas, w o! rtiw ~Lsc~, ~s ~Ws mowese upnwew w Oa1aM• Npuelos
a *A atu. tt sys
TMS wi 11 landaeap_ thP wit= ass and shrubs.
Spokane Industrial Park will plant trees along periphery
of the site. s
SPOKANE EIfrIRO!lEIfTAL ORDIMAMCE
(VAC 197•11•960) Settloe I1.t0 270t1l
S. cRnnRora+nnK cLosdM tconcinmel
Lvilwtlo4 For
~entp ~se Oniy
S. AMIMAS
CIKIt any b1fd1 &110 anfvlf vAleh havt Oeen opse+ryed on ar *ea► tht s/tt or att Raorn to Ot or
or oar ttk stte:
Olyds: Mwk. Aerm eeq1e* tonolMs, otNer: none
smals: dser, barg elk. On+rsre other: . none
I1tAt Uis• Nlooa4 tmt• Mrrlfg, s1+e11tisA, otAer: UMIP,
othw; none
0. ltst any/ tMwteosd or andanperd spetfss R, q to be on or mr tM tltt.
none
C. ts the ttts oart ot a s/4nNoe routsl ft fo, splala. ~
e. P*oposw o"wm to ontstrre or rAAWnce r11d11tl. 1t anr. umss
S. EMEAGY J11fp qAIUtJIL 113MCLS
a. Aet tinds dt enerw telectMc. atvnl 9as, w000 store, seiarl •tll Oe used to .at th*
eM campletee orojece's epe.ly oeea:+ oescrtee rAeMer Itw1it ee .:ee ros Ae.Nng. oumfu-
terleq, ttt.
F. lP_[`f'T 1[` itx wil1 be use for 1 iqhtinq and f or
ptantrica7 ers_ Natural aas will be used for
ftirrkanp htirnprs _
e. wwle row pojeee .ff.cc ae poteneiat use ot sol.r e-m gy er .dj.oe1 o"s.etest tt :o,
peee.,lty ee:srles.
bia..
c. Yl+at klaQt of tnerW cousenitton testwrs are InctnQcd to tM p1aAS of tbfs onoposal? llst
other oroposeQ ousvres to nWnoo or eontroi anero lwpacts. tt aay:
A. EnerQV efficient liqhting
B. Enerqy ef f ic ient burner sys tems
c. oPerational controls to assure correct
fuel-air ratios for burner systems
I EirrtaoWMu xtALTM
J1re eAeev wy ovtrormche•1 Aa1tA tutaros, tnetvaleq rxpamt to tate ehestut:, eisfc et t1n
snd txptoston, sp111, er hasirdairs wste, tlUt ca+ld oaaR as • newlt ot tMs proposait tI so.
dsstrfbt.
NO.
~
~
t11 aseHe. sp.ei.l esroenq►:*.ntat lJ,.c a1gAt e.."slma.
A. Medical services (normal)
__JL Eire f iahting assistance (normal )
np~.•~~~
~
6 ~~0~ g
flOXAJIL tJfCISOlbKCIfLf. OtOUAPR
(WAC 197-11T960) 5ectioo 11.10.2W])
s. c+vtltoUnrtu. naZts (eaeaowe)
tvolWCtoa ~or
k.ocs n.e oaT
tqv2UO!lOD:AL CLAM'7 (contlawd)
(2) lropoKa wwns to oWnee or eoetrol •=tarouseecal f+aaleA dsabs, it aqt
Employees will be xequired to wear personal
protective equipment, if required, in dusty or
noisy work environments * if any.
D. OeiN:
(1) Vs.s syrs 4d soiM esUs ls W ssw obtcA ssy attea 7was pe+ojees Ctos asq3.s te»ltie,
eW9aaos• eeertles4 ete.st
Not of siqnif icance.
Wboe eypes ase lo"U o! Roia .mU M ereac.e yr es .ssocl.ced ntcA eee pra" on . '
slfOSt-[!*f O! • ~-te17 /ttts (tOT mMplai tia:tiio COrtlYtti00, eplSsuO% Stdl)Z lo"44tf
vAat hoars sedN +roau !on ![os the elct.
Noise from trucks* fansf etc. that are normal •
for an indLstrial facilitv. The noi.se would not-OV
d
normal ly exceed 85 'dBA off the plant site. The
plant aRerations would be around-the-clock.
(3) leoaossd raas+e w rAoa or eoatcol wotw bpaets. !f aeya
Where Siossib e and feasi hlp . al l p,lanj~ @QU1 p11i1@I1t
wi17 be d_s; aan A Qr a m~xi mum na-tsp level of
85 dBA.
S. uaa Axa SBOXn= ogg
vu.s io ete P, - 0 aa ai cae ace oad aejaems P*opessfR.!
Industrial Park vacant land.
o. s.a :r .us bro wy to: nitedcai+: uso. Mft-stse. No.
C. oeKria. .o, .seaet.ne ee se. .ft.. Nqne _
a. vci: .ny .t.resu,.s ae e.."s.n.a: :r .o. %wcat None.
va.t so the wmmt so" cl..,icicawn of ee. .it.t I ndu s tr ia ~ - HeaM
~ Manufacturinq _ t~
t. vtrt ta tDe eamot eayrlnaf.r pLs NsfPa.cto~ at e~. ~!u! ~
SPokane Industrial Park ~,~e%sTriA~
t. It a~ptles~l.. ~t la str a~s+~~t •~oar~ ~nt~s *ra~rw d.lswtta. ot elr .iut
Not Applicable.
b• lta, aq Mtt ot tas .ia bwn eLmltlW rr ss •eavLvenm+sWly gwie:w• u+Nt Z! ro.
oputft.
No.
s. I►ppsostnat*1y !w u=7 pwpla rosU tesLa os voft !o c0e aa.ploted /roSaat
66 total employees; maximum of 40 at any one time.
I
. svotu+t amtoaaen" ottalMA=
(tilA! 197-11-960) Soccloa U.10 230(1)
• Q~v1~DD~RaL aDQJrlS (tootimr~Q)
:•alwtloA for
I1pacT O" Ooly
3. wpp['OSIYC!>> 00'n YD7 tf0ple rOYU tlle COlaIstfd Ot'O}Ct dlspLtft Nnnej
ti heyo.e,i ...sons to s.etA of s"qa "spLcimseae upsets. !t a"t
Not Applicable. .
1. hoqosaA wwtes to fown eb pseMwl u e+oapstiW vlts oiaUas ad ptojoctsd Uad m.i ik00
O~• u
Not Applicable (Industrial Park).
c¢=r4tuv f,ut~~
~4iWP+^ e~-' .
ApptosL.a1y bar .m •~b• r*ov1l". lt sW toa:e.te whscr»c etsa-. .seatr. os
!w-is+cosis Iwasias• None. ,
16. 46»1921rtelY liov srnY uulca. !t aM. voold te alldwtat tsdleatt vfttbat hlsb-a alddlr, of
L+w-teca" bowia~.
None. ,
C. hope..d .o"ureo co e.docs of eoassrl bowtq umws
Not Applicable.
io. AZST=cs
. ve.c i, cto cali..s eetgbc of =7 proposM aeveswet.), wc ise3adlct .etc.m.at tiMt io cto
ptleclpal asuslvt Oulldisi Mprtats) fW"AN~ oil
App. 60 feet. Painted steel siding on buildings.
b. Whet v/evs !e t!w faediate delolty routd Mdlteta/ sr odteett0dt
None of consequence.
c. hofloged w"tr• wcedass of tooteol watAsttc Isposta. st aert
Attractive buildinqsf privacy fences where
necessarvr attractive and well-maintained landscaping.
U U=: *"a"
• %A.c 97pe oi itat,t ps sLn tIsll tbr proposi Vtt+Wra'l tifsss tia@ a dar vwid tc "tal7 auac•
Normal industrial plant exterior ].iqhting at night.
0. Cmid ifgAC or sLce Isva tsa tlKab/ pepts M• 4liq irtsd of latgrt4a itc4 v"wt
No.
c. Wat aissuj ott-sice wmesu st Lps st sLn ts7 atleet 7m= tnw"al
None of siqnificance (adjacent industrial facilities).
0. tsopoasd wwm• to rsEwee of aastsoi itRet sW sLrr l+sets. soyg
Not Applicable.
9
aPOtAX[ osvnmKXDrUs oOtNAc.1t
(uAt I91•11-9b0) Secalee tl lo 230(i)
' no:tomanL OJMklS (eootao.rd)
[wQwtloo ►ot
A~sncY tbs Oa~~
12. ptcRL4Tias!
0. Ybat Nal"atod sM intoeeri rectrtfoorl epPortaaitis• ase is tlr tawdiau eleU497t
None.
e. itoroU cA. 9 e-0obd vsoltet al.pLoe. asp .sJ.slos e.a..cfoe.l w.t Ic .o* a.aels..
uitt
c. teooone rawrg• to nduee ec caatrol fsv&eso os eoecMesoeo taeieQtw veer.astoost onoaqmt-
tLs wbe pvawidsd by the preret or •ppLeaas. !t aay:
11nt ~n 1 i cah 1 P_
~
U. AIS.1181t lum M'lMAL RisLltvA:io1A
A. Aer ttrse my OLses os ob}et• 1latsd o0 ot Ocopows [os estlom2, rtate or loeal pseNnr
sioa seslsttre laow w 1e eo ot wa w eb •itat tt so, Seoesally deocslb..
No=.&
s. Gotially deocdDe ae! Lndmfta at rrldroce, of l+lKOSla aerdasolSieal, seLoct(!c oc eolcusd
LrposwwA latiara to De es ot tisc to the eItie.
None.
C. ►taVoOW neasatf0 w*ednce ot coatrol lq+eta• tl ssQs
Not Applicable.
•o tdtOtlfy 911blit ottNt• 1SQ ll%bqr MlKOf %d alt1 pa dowcas pvOPOltd Klap to t11e
rdadas scewt 9791o. SLor-os siu pLr. sut.
From Sullivan Road to Euclid Avenue to the
plant site.
e. I• •tu eatmocly eaned by pnblia eramitt I[ aot, ubst !o sEa sqpsaLmste aletsece co the
aMnos tReait s"t
Yes.
C. uov SaM Peruat agwu Moal4 tEe eoylat" qtejtct tmt 8w "M Woala che pso" sliBa:aki ...~r w'-W Da_rjC111g~5~d~ CS - ~ ~ DO o
8. Parkinq s'aces eI iminated - none. q., 17. Q57 (~l)~
~
~
d. viii r"udm aaw ww tw" o* strw", or Lmiow.aatA to s"actae sa.ds, ot nrae•
aot IselaUK dK.wwpt lt m, t*mq11y bwHle (tattcsa vlrsbs p4tte of Orlvst*).
No improvements are required to existing raads or ~
streets. On-site plant roads will be constructed
acco~inQ to the site plan (Please see buildinq p mit)
~ ~
~rT+~+'~ ~ • ~
a. Y:11 dr ptojset ow (oc oads ts t!e irdlaq vlelasq oi) intes, satle os ds ce~erpost.~ttoat
L! soo sortall: ltseHV.
A. Water for drinking and sanitary uses
B. Rail for incoming industrial raw materials
C. No air transportation.
It
'(v/1C 197-%1-4bO) S.ctloe ll IO.230(I) SlOf11AL Ofq Ot p Q MP t~L 0W111AMR
L1.DMR3 (eoo[Ia%rd)
t.sln.ctoe Tor
A~eocJ Ok Ool~
f. eov MsnT wAteWat tsfpi pas dy wuld be gswpted by t!r tmpZaNi peojret! u 4avn,
ledleass vtao poak rwl0 ooenr.
17 ~ trunks / dav -incemina
15 truckslday - outqoinq
27 t-*- uc_ksjclay - tip.tal ~4.~ en►~►~~~s. ~*+t'~
ptopeard mawna to reduce ot ewuVol tcaurye:satfos j1psaig, i! aqe
nU-Sit otant roads subjected to truck traffic
will be paved and kept clean to reduce fuqitive
dust.
ss tcwc sgkvccu
a. Vaold t1w Ocejaet tewlt !e aa laeeus«d eM4 tot Va91sc sew•tao (tor aonWlG. [lti pretectLeM
QoiitO ptottetfcb. MaltA caer. aeMoioo otios)t U se. pwtalSf ysc*t0a.
Wbile the p1_ant wQuld have its own fire-fiqhting
facilities, a catastrophic fire may require help from
the local f ire department.
!o. ftapoNd sa;ogroi to ftdou oc coecrol direct l.paeto oa patic suotui. t! snYa
In addition to fire protection, the plant wauld
also bave plant protection forces to reduce police
protection needs.
ia. g:n.Ma i
s. ~e~ v wN ac t!r sit~s ls~est~it~ a~t~aal wsrr ns~
~s~rl~e Lp'aoo~ ~ nittr~ ~swr septk ~tes. o
b. Onesla OA atllitb• tAat an peopoWA tos eM p[ojoet• 00 sctliq p9e+idlq tb ania aed
c!r $4661a1 toaOsseeetfoa "ttVltL6 oo ttr Oics oe 16 00 lssdLte r&CtslRy Mdleb dgbt M
noeee0.
Nat»ra1 $as and _ eC r1Cd1 Sgr-Y1Ge; Wash_!Mton
Water Power; power lines and underqround natural
qas pipinq.
c stau►im ~
t. cee aabeotsw0. wtsv Ua!•w st,. p.n.3ay et peejvsr eU.s she afo.+ t"poasw Or* +.da sevtbtrlly Od to eAr E.d 109 sp koavlefte. L&1oe
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dstesaaertloa ot ubmiplLiuoee tdt !t dsAt iMaw to taiisoea meea etsta ondliae.
Q.~. 5 9 8 h e h~loaciechowski, Jr.
C[iw• ~sios os Typsy
v' '~4.~~ ~~~M~ IMS * I I1C . P. O. BOX 1087
t s
~.(2 8)7?3-9 1 Post Falls, ID 83854
t.r.a4 Kenneth R. Blevins 7l5/88
rtiam„ (513)422-4521
roR sti►re aat cnt
Ee~i[ *o0as(*) avlwlm a6oelrisntt . •
luad oo t• sWt ntlw o! ttr eadsoaantal essekllet aoe otds Mstiesst lalerastfoa. t!r stattt
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/ toacLde• sUt pro6aSL algattluat adwrse opde+oarasat Lpeeto as astat !oti tb tamns prope"l aad nceamede •mtitgatd dotst-
stmsloq o! ~iWCieaWA vitb e,ooditiom.
C CooeLGdss tMs tern •re oeob+D3o siss![iuat edwco+ emIt+ooresal tapset• aod nemmoes a Qataesloactoo ot •iSotlfe&me@.
tASlC in - $75.00
10
L ~
Spokane County
~
~Department af Building & Safety
.
- JAMES L MANSON, DIBEGTOB
~ JA~ ~ ^ k
To : County Departmeats
~
Air Follution Control Fred Gray 02 1833
Buildinq and Safety . . .Ken Jeffrey
~
Engineering . . . . . . . Gary Nelson ~ r 0J,Rf
-
Health District . . . . . Daryl Way
Planning Department . . John Pederson
State Offices
Department of Ecology . Jim Malm
Roger Ray
DSHS, Drinkinq Water
Program. . . . . . .Dan Sanders
FROM: Tom Davis, Code Compliance Coordinator
Department of Building and Safety
DATE: August 2, 1988
RE : August 1, 1988 Pre-Application Conference
North 3808 Sullivan Road - IMS Aluminum Can Recycling
Enclosed is your copy of the minutes to the above-referenced
meeting. Should you have any questions, please let me know.
TLD:pjk
cc: Ms. Kimberley A. Longacre, International Mill Service
Mr. Michael G. Royce, McGraw Construction
Mr. Joseph Wojciechowski, Jr., International Mill Service
Mr. Dean Fowler, County Utilities Department
Mr. Dennis Scott, Public Works Director
~ J
NORTH 811 JEFFERSON • SPOKANE, WASHWGTON 9926000050 0 TELEPHONE (509) 456-3695
~
~
HINQTE6
PR$-APPLICATION CONFBRENCE
NORTH 3808 BIILLIVAN ROAD - ZMS ALQMINQM CAN RECYCLING
AQGIIST 1, 1988
CALL TO ORD$R: The meetinq was called to order at approximately
10:00 a.m. by Building and Safety's Code Compliance Coordinator,
ToYa Davis, with the following in attendance:
P$RMIT R$VIEW PARTZCIPANTB:
SPOKANE COUNTY AIR POLLUTION CONTROL AUTHORITY*,
West 1101 Colleqe Avenue, Suite 230, Spokane, WA 99260
Attending: Fred Gray
SPOKANE COUNTY DEPARTMENT OF BUILDING AND SAFETY,
West 1303 Broadway Avenue, Spokane, WA, 99260
Attending: Tom Davis, Ken Jeffrey, Pant Knutsen
SPOKANE COUNTY ENGINEER*S OFFICE*,
North 811 Jefferson, Spokane, WA, 99260
Attendinq: Gary Nelson
SPOKANE COUNTY ENVIRONNIENTAL HEALTIi DISTRICT r
West 1101 College Avenue, Suite 200, Spokane, WA, 99260
Attending: Daryl Way
SPOKANE COIINTY PLANAIING DEPARTMENT*
North 721 Jefferson, Spokane, WA, 99260
Attendinq: John Pederson
WASHINGTON STATE DEPA►RTMENT OF ECOLOGY*,
North 4601 Monroe, Suite 100, Spokane, WA, 99205
Attending: Jim Malm, Roger Ray
WASHINGTON STATE DEPARTMENT OF SOCIAL AND HEALTH SERVICES,
State Drinking Water Program,
West 924 Sinto, Spokane, WA, 99201
Attendinq: Dan Sanders
APPLICANTS:
INTERNATIONAL MILL SERVICE,
1818 Market Street, Philadelphia, Pennsylvania, 19103,
(215) 963-2624
Attending: Rimberley A. Longacre
INTE'RNATIONAL MILL SERVICE,
Post Office Box 1087, Post Falls, Idaho, 83854,
(208) 773-9211
Attending: Joseph wojciechowski, Jr.
McGRAW CONSTRUCTIONr
Post Office Sox 370, Middletown, Ohio, 45042,
(513) 422-4521
Attendinq: Michael G. Royce
- 1 -
i
r
SCOPSIPROJ$CT DESCRIPTION:
I. General OveY°view - Proposed is the construction of an
aluminum recyclinq facility for International Mill Service.
The proposed facility, locating in this area as a result of a
contract with Raiser Aluminum Company, will convert over 80
million pounds of used beverage cans yearly into raw ffiaterial for
production by Kaiser and is expected to employ 67 employees.
There will be 8 to 14 trucks per day, on a 24-hour basis hauling
the alwninum product to each of the Raiser facilities, Trentwood
and Mead. Any dross product either praaluced by or delivered to
INS must conform to Kaiser's 3004 Specifications.
The facility will be approximately 75,000 square feet of total
building area containinq aluminum scrap preparation equipment, a
can delacquering system, melting furnaces, dross concentrating
facility, and air pollution control equipment. An application
for a Notice to Construct Permit has been submitted ta the Air
Pollution Control Authority for their review and approval.
II. Construction Schedule - Would like to begin construction
shortly after a final decision is made on site selection.
ENQIRONMENTAL RBVIEW:
I. Department of Building and Safety (456-3675)
A. Discussion/Requirements
1. In consultation with the Spokane County Air
Pollution Control Authority, the Determination of
Nonsignificance/Environmental Checklist has been processed
through the Department of Suilding and Safety, the lead
agency, for this proposal which involves the usage and
disposal of dangerous waste products, primarily dross
materials. The checjclist went out to the appropriate state
and local government agencies and the public on July 12,
1988 with comments required no later than July 27, 1988. On
July 27th, Building and Safety received comments/concerns
expressed by the Department of Ecology and by a private
party reqarding the project.
The Department of Building and Safety will be
requestinq additional information from IMS relating to the
proposal and probable impacts. The degartment may, in
accordance with the provisions of the State Environmental
- 2 -
Policy Act, reconsider its oriqinal determination. Any
reconsfderation will result in all agencies and interested
parties beinq notified for review.
II. Department of Ecology (456-2926)
A. Discussion/Requirements
1. Donald Bales', Department of Ecology, July 25,
1988 letter to Tom Davis in response to the environmental
checklist was reviewed in detail at the meeting. The
applicant's expressed willingness in providing the DOE with
the desired information. Those items, briefly, include:
(a) A full description, in writing, needs to be
provided to the Department of Ecoloqy listing regarding
the use and types of dross involved in the project.
(b) Any future reference to Kaiser Aluminum,
either written or verbal must specify the facility
being referred to, either the Trentwood Facility or the
Mead Facility.
(c) Al1 waste materials shall be
desiqnated/labeled. Unless otherwise proven by the
applicant that the product is not a hazardous/toxic
substance, the baghouse dust shall also be
designated/labeled.
(d) Disposal plans for the waste materials must
be detailed, in writing, and sent to the DOE.
(e) A statement needs to be provided indicating
there is no processed water at the facility.
III. DSHS - State Drinking Water Program (456-3115)
A. Discussion/Requirements
l. There shall be no processed water at the facility.
2. Clarification of the delacquering process was
asked of the applicant at the meetinq.
IV. Air Pollution Control Authority (456-4727)
A. Discussion/Requireaients
1. The initial application for notice of construction
permit was received by the Air Pollution office who must
- 3 -
either respond within thirty days or accept the proposal as
submitted. Comments will be sent to the applicant some time
this week.
2. Written comments expressinq other techniques that
can be used for the proposal needs to be submitted; or
written comments expressing why INS is choosing to use this
particular method. In addition, the Air Pollution office
would like more information on the organic emission rates.
3. Any other chanqes in the types of dross, or the
use of a salt recovery process would require another
application for notice of construction permit.
SQMMARY OF DBPARTM$NTAL 3tBQIIIRMONTB:
I. Planning Department (456-2205)
A. Discussion/Requirements
1. Item No. 10 of the environmental checklist did not
refer to the Binding Site Plan which is a method of
subdivision of a large parcel of land to smaller sites.
Althouqh the binding site plan has qone through the
preliminary stages for approval at the Planning Department,
the listed conditions must be satisfied prior to permit
issuance. A copy of those conditions were qiven to the
applicant at the meeting.
2. The source and composition of fill material(s)
need to be identified as referred to in Section B, Item 1(e)
of the checklist.
3. Although diesel tanks are allowed, they can be no
more than 15 feet above grade, must ffiaintain setback
requirements, and be sight-screened.
4. The project must comply with Aquifer Sensitive
Area Overlay Standards.
5. With regards to hazardous/dangerous waste, Section
4.17.180 states that all hazardous waste must be in
compliance with Washington State standards which is governed
through the Department of $cology.
6. The site plan must show compliance with t,he
required setbacks. In addition it should specify the square
- 4 -
»
.
footaqe of the buildinq as it pertains to office space,
storaqe space, manufacturing, etc., in order to calculate
the number of required parkinq spaces for the facility.
7. Prior to landscapinq being installed at the site,
the applicant needs to furnish the Planninq Department with
a landscape plan, which should show the type of materials,
quantity, size at the time of installation, height of
shrubs, including fence details, along with a landscape
estimate and a promissory letter to insure completion of the
landscapinq.
8. Any outdoor storage requires that a six foot
sight-obscurinq fence be installed around such area.
II. Engineering (456-3600)
A. Discussion/Requirements
l. A copy of written comments were given to the
applicant and Building and Safety by Gary Nelson.
2. A drainage plan and calculations, as itemized in
Items A(1-7) of the written comments needs to be submitted
and approved prior to release of the pera►it.
3. The conditions of the Bindinq Site Plan must be
resolved prior to approval by the Engineer's Office.
4. An approach permit is required for access to
Euclid Avenue.
5. The applicant was asked to clarify at the meeting
the use of the on-site roads and gravel staginq area which
was indicated on the site plan.
III. Health District (456-6040)
A. Discussion/Requireiaents
1. Concerns were expressed over who will be doing the
cleaning of the facility"s trucks/equipment. The applicant
indicated that equipment maintenance will be performed by
the vendor off site. The supplier of the trucks/equipment
has not been selected. However, it was agreed that the
Health District would be notified when a vendor is selected
and any chanqes in equipment maintenance.
- 5 -
«
.
2. All clean-up on the site must be dry clean-up.
3. The applicant stated that the only food service at
the facility will be provided throuqh vending machines,
there will be no on-site food preparation provided for the
employees.
4. Another concern was possible pest/rodent problems
due to the outdoor storage of the aluminum beverage cans.
The applicant stated that the area will be sprayed to
control/prevent this probleYa.
IV. Utilities Department (456-3604)
A. Discussion/Requirements
1. The Utilities Department were not present and had
no comments for the meeting as the project will be connected
to the Spokane Industrial Park sewer system.
V. Building and Safety (456-3675)
A. Discussion/Requirements
1. Plan review has not commenced pending a decision
by the applicant to proceed. Ken Jeffrey discussed various
possibilities of permits with the applicant - the issuance
of either a fast track or an early start permit. A fast
track permit would allow the project to be built in stages
as the plans are reviewed and approved. An early start
permit is for the construction of footings/foundation only
and is usually issued prior to freezing weather. Plan
review, from the time plans are submitted, can take anywhere
from two weeks to a month, dependinq on the workload at time
of submittal.
2. Fire vehicle access, the storage of flammable
materials, and other fire protection matters will need to be
addressed. Ken Jeffrey will be workinq with Fire District
No. 1 on this matter once the plans are submitted and will
get back to the applicant if there are any specific
questions/concerns.
- 6 -
APPLICANT IS COMXEN'1'BACRNOWLEDGEMRNT :
The applicant acknowledged that all comments/requirements were
understood and had no further questions at this time regarding
permit requirements.
CORR$CTIONB:
To minutes or chanqes from what appears in the minutes, we should
be notified within one day of your receipt of these minutes.
To plan9 as required by any or all of the above-listed
departments shall be submitted in sets of 7 to Building and
Safety who will then distribute accordinqly to each department.
AD.TOIIRNMENT: There being no further business, Tom Davis thanked
the applicant and the departments for their participation and
reminded all that he should be contacted if there any unforeseen
problems which may arise.
The meeting was adjourned at approximately 11:20 a.m.
Copies of Minutes to: Al1 Participants
File - North 3808 Sullivan, IMS Recycling
Project No. 88-1902
NOTL TO APPLICANT: Some time ago, Spokane County recognized the
need to streamline the building pernait system and accordingly
initiated these Pre-Construction Conferences. Comments so far
would indicate these conferences are successful and do enhance
the permit system. As a recent participant, we would appreciate
any comments you miqht have to further improve the process or,
should you have any questions or concerns regarding your
conference, please contact either Jim Manson, Building and Safety
Director, at 456-3675 or Dennis Scott, Public Works Director, at
456-3600.
Sincerely
James L. Manson
Director
- 7 -
Spokane County
~
a~- Department of Building & Safety
JAMES L. MANSON, DIRECTOR
To : County Departmeats
Air Pollution Control . . . . .Fred Gray
Building and Safety . . . . . .Ken Jeffrey
~Enqineering . . . . . . . . . .Gary Nelson ~
Health District . . . . . . . . Daryl Way ~~~~~nrF r •a • . -
Planning Department . . . . . . = c
John Pederson - "
State Offices
Department of Ecology . . . . .Jim Malm
Roger Ray
DSHS, Drinking Water
~ Program. . . . . . . . . .Dan Sanders
FRO Ilem Davis. Code ComPliance Coordinator
Department of Building and Safety
DATE: August 4, 1988
RE : International Mill Service - North 3808 Sullivan Road
IIsed Beverage Can Recycling and Dross Processinq Facility
With regard to the above-referenced praject, the Department of
Building and Safety has, in accordance with WAC-197-11-340,
withdrawn its previous Determination of Non-siqnificance issued on
July 12, 1988 and has requested additional information from the
applicant and affected agencies prior to reissuance of a Threshold
Determination.
It would be appreciated if you have any comments or particularly
specific mitigating measures to submit your comments within ten
days from the date of this letter.
The information being requested centers on comments subm,itted by
the Department of Ecology on July 25, 1988 which are attached.
If you have any questions or require additional information, please
contact me at (509) 456-3675.
TLD: pj k
cc: Mr. Joseph Wojciechowski, Jr., International Mill Service
Mr. Dean Fowler, County Utilities Departyaent
Mr. Dennis Scott, Public Works Director
NORTH 811 JEFFERSON • SPOKANE. WASHINGTON 9926000050 • TELEPHONE (509) 456-8675
.o tr~
RECEIVED
Christine Gregoire
ft4MAN&b~MCxx
Uiwt~ot JUL 4 J I~pJQD
STArE 0► W-N%141NCr0 BUILDING & SAFETY
DEPAKTMENT OF ECOLOGY
Aiar! ti1(1) PI° 11 • Olyrttpia ltadtrqklun 9N9J48-! 1o (241) 4il1-(,fxKi
July 25, 1988
Mr. Thomas L. Davis
Spokane County Building & Safety
West 1303 Broadway Avenue
Spokane, WA 99260
Dear Mr. Davis:
Thank you for the opportunity to comment on the determination
of nonsignificance for the construction of an alwainum recy-
cling facility for International Mill Service, Inc. We re-
viewed the environmental checklist, and other documents and
have the followinq comments.
1. It is stated in the application that the proposed facil-
ity will accept dross from sources other than the Kaiser
plants. What types of dross will be accepted? What is the
source(s) of the dross? A more detailed explanation of the
materials to be accepted for processing is needed.
2. The waste materials that will be generated by this op-
eration must be designated according to the procedures of the
Dangerous Waste Regulations, WAC 173-303. The dross residue
from this type of facility is usually designated as a
state-only dangerous waste. All wastes, including the
baghouse dust, must be designated.
3. The iacility must have an approved d~sgosal plan for a~l
waste materials. The proponent must be able to demonstrate
that all the waste materials can be disposed of, treated,
and/or recycled before construction of the plant can begin.
If any of the materials are designated as dangerous wastes,
disposal must be done in accordance with WAC 173-303. If the
material is a state-only dangerous waste, disposal must be
done in accordance with WAC 173-303-141(2).
4. Al1 materials except for the baled alumi.num cans must be
stored under cover.
5. The process to reclaim aluminum from dross materials is
described as the "Dross Recovery Process". This operation
actually processes the dross for the recovery of aluminwn.
An "Aluminum Recovery Process" Yaay be a more accurate and de-
scriptive phrase.
~
Letter to Mr. Thomas L. Davis
July 25, 1988
Page 2
6. The source of the plant's water supply has not been iden-
tified. This source needs to be identified and, addition-
ally, the plant's "instantaneous sugply demand" and annual
consumption rate should be calculated sent to Ecology's East-
ern Regional Office.
7. The waste materials associated with this process will be
produced in large quantities, are usually designated as
state-only dangerous wastes, and require special handling and
storaqe procedures. Both the residue and the drosses, which
are highly soluble, have the potential to pollute groundwater
if they are not properly managed. The proponents application
states that the drosses will be stored under cover, and this
is essential to protect the environment. However, no mention
is made of proper disposal procedures for the residue from
the final dross processing.
Air Proqrams staff are currently reviewinq this proposal and
they may have further comments regarding the impacts to air
quality.
In liqht of the unanswered questions about this proposal and
the potential for significantly environmental impacts, we
recommend that an environmental impact statement be prepared.
If you have any questions on items 1 through 5, please can-
tact Ms. Deborah Cornett or Mr. Roqer Ray at (509) 456-2926.
For questions on item 6, please contact Mr. Ray Huffman at
(509) 456-6199.
Sincerely,
.di ~
Donald J. Bales
Environmental Review Section
WB :
cc: Dee Weber
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1 ~ ~ • ~ SUR1IEYOR"S CERTIFlCATE - SlWE oF WASHMO'PON ~ -MIS !'S To CMFY THAT ON TFB
ME OF UNDER MY UIRECTION IN ~ - ss _ oI
1NIS MAP CORRECTLY REPRESENTS A SURVEY MADE BY
CONFORMANCE WITH THE "~N~ ~D~OQtSlGNEO A NOTARY Pl"
REQUIREMEN~'S5 OF THE SPOKAPfE COUN'(Y SUBOMSION OROtNANCE. fiOUldI1r QF SPOI~VI~ A~sr,A~,,,,,
~ ~
~
~
. Spokane County
.
.
Department of Building & Safety
JAMES L MANSON, DIRECTOR
RECEIVED
JUL 1 ~ i.-Dctd
OF TRAN5MITTAL CauiM Emiaeering
TO : Air Pollution Control Authority
~ County Engineers
Environmental Health
County Planning Department
County Utilities
FROM: Department of Building and Safety DATE: 7/12/88,
The attached permit application/plan has been suhmitted to our
offices.
Project # 88001902 (Aluminum Reduction Building)
Parcel Tltl 01546-9070
Address North 3808 Sullivan Road .
A pre-construction conference regarding this pro3ect has been
scheduled for AugugLt lr 1I$$ at 10"_00 a.m. in the Building and
Safety conference room.
NOTE: The Site Plan was included in the Environmental Checklist
which was circulated on July 12, 1988.
n s~~
~
/ .
~
, NORTH 811 JEFFERSON ~ SPOKANF VVACinM1'(:TnN oa9r%n.nn~~ ~ TV► cvtJnIkrc isnnl vsC Q91M
OFFICE OF THE COUNTY ENGINEEa
SPOKANE COUNTY, WASHINGTON
Project: TMS FALILICY Uate 8-1-88
r~ddr ess: _N._ a8Uf3_SULL T VAt~_~tOAU__---_----
F'arcol (Vo: _(~J1546=3808------------------- ,
Fte f IVo. 88,089------- ~
~
The Caunty Fnqineering Department has completed a revxew o4 the ~
abovE referenced praject. The follawing informatiort rr~tast be provided in
order for us to pror_eed with our revzew.
A) A drainage plan for the site wt-iich has beEn prepared in
comp 1 iance wi± h Spokane County "G<«del ines f or Stor(nwa+_er (lanagement". At
a manifium the N7an must contain:
Draxnage calculations for stormwater voiLimss generated
on sLte
Gaiculations for total imperviaus sur faces contained within
the sx te»
ti.. FinYShed grade elevations iar structure= to be ccnstructed ,
on sa.te. ~
4. FinishEd grade elevations at the top and bottom af the 208
k
swale.
Jw A typical cross sectirn of the 2208 sw«le.
6. Calculations ta ,Jl..trtify thc number and tYpe of drywells
p1 opos2dw I
7. E1evatxon ai drywell inlets wherE applicable.
8) T'he subject property xs af fected by the "Findzngs and (Jrder" and
the "Conditiorrs of Approval" for the fa:lowiny l.and usc action:
~
1. Ba.nding Site R1an Nn. 17`87_ f
G. Approach per,-nits must bP obtained f ron the County Engineer ing
Department f or dr iveway aNproaches to the f al lowing streets
a . EIJCI_ I D AVEIVUE.
D) InsuFficient information was submitted with the proposal. We are
unable to proceed with our review. We will need the following before we
can proceed:
~
1. Drainage plan as speci f iect. ~
E. F'lease refer to comments on the attachecf checi pr int. Return ± he
ctioci- prii-it wiLh cQrrections to ft-ie County Engineei°. Your contact person at the County Engineering Department may be
contacted by calling 456-3600. Your contact person is JERFV SIMS.
I
t
,
Spokane County
De artmcnt of Buildin & Safer
p ~ Y
►
- ` ~ JAMES L MANSON, DIRECTOR
I~TTER OF ZItAtISMITTAL
REMINDER
TO : Air Pollution Control Authority
~ County Engineers
Envirorumental Health
County Planning Department
County Utilities
FROM: Department of Building and Safety DATE: 7127/88
The attached permit application/plan has been submitted to our
offices.
Project # 88001902 (Aluminum Recluction Building)
Parcel ~ 01546-9070
Address North 3808 Sullivan Road
A pre-construction conference regarding this project has been
scheduled for August l, 1988 at 10:00 a.m. in the Building and
Safety conference room.
~
~
~ J
NORTH 811 JEFFERSON • SPOKANE, WASHINGTON 99$6000050 • TELEPHONE (509) 456-3675
~
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{ 1 RECOvEn►,
J U L
~
j r . Caw~tY En~Iaeeriag
s ~
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~
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.
~
1
SPOKANE ENVIRONMENTAL ORDINANCE
DLT$RMINATION OF N0NSIGNIFICANCE
File No.88001902
Description of proposal:-Construct an, Aluminum Used Beveraqe Can
Recyclinq and Dross Proceseinq Facility.
Proponent: International Mill Service' Inc.
Location of proposal:`Spokane Industrial Park, North 3808 Sullivan
Lead agency: Spokane County
The lead agency for this modified proposal has determined that it does
not have a probable significant adverse impact on the environment. An
Envirorunental Impact Statement (EIS) is not required under RCW
43.21C.030(2)(c). This decision was made after review of a completed
environmental checklist and other information on file with the lead
agency. The information is available to the public on request.
There is no comment period for this DNS.
[X] This DNS is issued under 197-11-340(2); the lead agency will not
act on this proposal for 15 days from the date below. Comments
must be submitted by July 27, 1988.
Responsible Official: James L. Manson, Director
c/o Thomas L. Davis
Code Compliance Coordinator
Spokane County
Department of Building and Safety
West 1303 Broadway Avenue
Spokane, Washinqton 99260
Phone: (509)456-36 5
Date July 12, 1988 Signature You may appeal this determination to:
The Board of County Commissioners
West 1116 Broadway Avenue
Spokane, Washinqton 99260
in writing no later than August 8, 1988.
You should be prepared to make specific factual objections.
Contact above responsible official to read or ask about the procedures
for SEPA appeals.
. , •
. lb
- - ~ - -
SPOKANE E NVIRONM,, EJ~~ ORDINANCE
-
S'ECTION 11,10,230 [1-
I
• SPOXAKE EMY1R01QtFNTAL ORDINAKCE ~
a
(vAc 19f-11-260) secefoe 11.10.230(1)
,
*
Emrtronmental Chetkllst
"ose of Checlc 11tt: f 11~ ko. ~ 00 ~g~
the se.a Environaencat Poitey Act lSEPA1 chapcer 43.21C RC11. requires sll 9otrenaental 3qencles to ew+sl0er the eavlromenta1 fapacts ot a propoul
before aktng deetsiens. An EnylroAieMe1 imset Statemt 1E151 mot Qe prepued tor •11 pr"ouls vitli probable f14n11ftant •arerse lapatts on
the awllt!r ot the emrir~onsent. Tbe ptn~pose of t!►ts tAedtitst 1: W pror1~ lnforRt;lon to ltaip ~rou ana the a9ertty fQeattly ht~acts troo your
Oroposal (s n0 to reduce or ava1d 1mqacts fros the propoast. ft tt can ee dcnel and to Ae1p the agency aeetee vhether an EIS ts nautrcd
tnstructions tor llyallcart::
TAts enr/ronsental cAeckllst aslc= you te Qestrl0e sooe bt=1t iMomttpn about your proposat. Gover+iaiental aqe+ictes u:e thfs cAeckttst to deterntne
vAethQr the eenrlronwtal 1matts ot yettr ropossl tre sl9nttftanto requlrleg preparatlm ot an EIS. Msuer tAe ouest4ona brletly, wtth the aost
preci:e tuforsatlou kaarn, or 94re tht eespt dessript4on you etn.
Yw nust anrnr eidh questtoe steuraLelr aa.: ur.K::ty, to the best of ywr knowledqe. 1e most uses. You stmld ee able to ansrer the puestions
frow rour otin obten►attons oT prosett ptaes witAortt the aeea to hlr+t experts. t1 you rea11r do not Rnw the answer, or tf a ouest/on Qots ftot apply
to pour pr+sposal, rrtte 'Qo not tnor' or •does eot applY.• Ceaglets ansvers to the qwstfons aa asy arold unnecesseryr de1ays later.
Soae QuesNont uk asaut 9ovenmntsl reguUttoea, wrh as tonfep, sloreltne, ans 1andtrk deslgnetlons. Answer tAese quettlont If yau cnn. It you
hare prabtems, the qavermental aperxtes ean astlft yau.
Tbe eleeedklist guastfoes apply to atl parts of yw proaossle enen 1t you plan to Qo t!m ovtr • perlod ot tiaa or nn Qttttrent parcels ot 1an0.
AttaeA uvr •ddltlonal tnfamtfon Mat w11t Qessrl0e yos►r propossl or 1ts envlronmnta1 effects. The a9eney to MA1ch yau subott thls cheekitst aby
ast you to explala your answer~ or provtde addltloasl lntormNon reatonably r+etated to Qetemlnlnq 1t there wey be siqntllcant adverse Imact.
Use ot chedci/st far nonprojeet pr"psals: ~
Comptete tAis eteallst tor mnarojett pr"oselsg even tAmh questtons ea Se snsMared 'does not sopty.
1M ADDiTIQl1, topiete the SUPKpRENTAI, SRM i0R NMRIkW IItT1mISlPart DT.
for nomrojett actions, the rNereaces te the d+ectlist to the words 'profect.• •appltcaM.• and 'prope*ty ar stte• shou10 be reed as •proposal.O
•arspaser.• and •stfectee 9eaqrapAlc ares.' respeetively.
A. BAdCGROln(0
1. 4m ot proposed proieet. Ir aoo»e.ele: IMS Plant - UBC Recycling and Dross Processing
Facility '
i. vme ot Ap»unc: Tntprnat10IId1 Mil l Service, Inc.
3. Mdress an/ oAoRe amaber ot ayqllunt or tontut person: Kenneth R. Blevs.ns McGraw Construction Co. P.0. Box 370 Middletawn, OH 45042
Local: IMS? Inc. P.O. Box 1087 Post Fallsf ID 83854
4. ak checktisc orep.rsa: July 5, 1988 s. ,gtnc,► nvue:t~~ cheft»:c: Spokane County Buildincr & Safety Detaartment
6. Pnmased ttaing or sMeQuie (leciudtng pMslnq. tt appllu►te):
A. Begin Site Work (Grading & Foundation Excavations) -$/1/88
B. Beqin Buildinq Foundations & Buildinq Erection - 8/15/88
C. Complete Buildinq Erection,/Bectin Eauipment Placement - 10/15J88
D. Plant complete and ready for operation - 1/31/89
7. a. Do you have any plans tor futun aQdlttoasg expanston, or turther atttvtty retatad to or tamette0 with tAts p►eposal' 1f yes. e+piate.
No definite plans at the present time.
e. Oo pou orn or have optlonz an land eeuby or aajatent to tAts pr"asat3 Lt yes, emplain.
No. S. Ltst any anvlro~enta1 1Matietton you teor aOout tMt has been Prtpared, or MI11 Oe prepaeed, dirvctly related to tAtt propossl.
An air permit apvlication has been prepared for another location
Wease see attaCheda.* No water pollution permit application has
been prepared because there is no industrial waste water discharqe
from the proposed plant.
~ R!f'A~e~ier~~n'~' ~~nft'~~~~ .4s ''~.tt'~ l~o~4l~law/ ~e~~ •r
NTt~cMMEKT Et ;
ae,r.vt~8a ~
. , . •
SlOL= E!l4iRO1QQ7L1. o11a111MCt
o (W►C 191-11-460) SsetLoa 11.10.230(1)
` A. 1A0=0M (tootiauad)
9. Oo Yca iaw mietAor aprplieatioor •er pendlat ier govaeamatal sopnrsls of otlrr pt+o"wlr ai:aceiy dtsetiat the pca"tty to+ered bqr rour
pr"eeait Z[ yes, esplslo. NQ,, 10. Ust any gemsamat approvaL os paessts that vill b tfeeQed tor yous proposal. it imm.
A. State of Washinaton DOE approval for handlinat of solid waste
B. Spokane County Air Pollution Control Authority permit
C. Spokane County BuildinQ and Safety Department aparoval
U. W.ve a bsiat. tatplete dasesiption oi yant prsaetal. Inxlnslng the oroposed ws• aeM the siss ot tAe projeet and •ita 'Mse •n saveral
quenetoos Leee la t!►ls ebeeklist tbut uA yao to 4agtei6e aaetata upaets oi 70" ipropowl. tan do not eees to ftpeat tleot* seawss om t!►i•
Wis• '
Construct an aluminum Osed Beverage Can (UBC) Recycling and Dross
Processinq Facility. Included will be app. 75,000 s9uare feet of
total building space containinq aluminum scrap preparation equipment,
a can delacquerinq system, melting furnaces, dross concentrata.ng
fac, 1, _ s, rotar_y barrel dross urnaces , a hol,dincr furnace and air
pollution controls {Please see attached building permit ~
as • RTTi~i
~
iE A Ac MEI~T' !M J1/'~/ FIeO •
L:. toesclos ot the prepoaal. Cire sat[ie Lnt latessaetoe os • pe~soa to uaderstaad ~bs prrelse Locattea ol yous ycopoao~ecc.aeludieS a
•CT<Rt addrsu. it tat. aa4 seesioa. tormhlP aod tano. !t keova. It • ptopow i vould ooeac o•er •raeue ot sraa, pfovtds tAs ssnse or
bouodatte• oi the slte(s). tTOvtds • les~l dese[lpttong sieeplao, deinitr vP, and teposeaphic msp, it ceaaonably eva! Lb1e. vhile you
shwld wlrlt say plsoa nQutftd by tles agsuey• you ars not tequlrtd to duplleate saps or deutled pLas stiditted vitA anr pees/t apallestlon
neLced w e1LLa el+eekL.c
~~np J]Dcjuggt-ri 1 Park N. 3808 Su11,.ivan Road Slookanef WA 99216
Plots #25-30 & Tract G (Legal Description Attached)
~ Arr-aQW.,0V
J/-= AC]"
13. Qaes the prapooed aeeloo 1le vtttsln tAa AQu![or Seeritiw 11sia (ASA)t 2Ae Ceaerd Sowc SeMu As"t :he Pci ori Sewer SaMte Area• :M
etey ot spolcans! e~: s0ofnu Couaty•. ASA oMetLy Zoea AeL" tor boaea.riasl• ~ ~ SS h~ Q
The Spokane Industrial Park has its awn sewer system and sewaqe treat-
ment Plant which IMS would use. Countv service is not available.
:'0 eL ODGLt'.= dt AFlI.ICJ1ltt
a. MMMMeMu, aMxrs
'tvatw:lon ior
~en~► u.e onir
t. u►t~n
a Ceaatal Qesceipcl,oe ot the slte (ci:els ose~ t L t. rollies, hLlly. steeo stope$. ewncalaa~so
otAess
~
b ttlyt 1o ctfe steepeoe slope oa the •!ta (approslsate pertaat 4ope)!
Land is basicallv zero deqrees slope.
C. orn.c 64Mft1 cYP.. o: 90118 Sn touM oo tee .:c. (rot WAsple, u.r. ..oe. aa..i. a.c. .uck)=
It yeu 1aav the elaastileatLoa af agdeultural soiLs speeity tbaw sad aote any prim taesLad.
G;A Ga-rr;as,A > > nr=
GnB Garrison - Very Stoaey Loam
d. Ara eMn sndaes iodieasiom oi lslaosy oi wmaDL sodL !a ebm tasedtats vtciefty! Tt so,
desectDe.
No.
2
sPMK ENttaoiaWAL amiW=
v
IMAC 197•11-90I Sectlon 11.10.Y30(11
~
8. ENYIROptElffAL 0.EMFM1S(COntlm0ed) Evalustlon for
Agency uae onlr
e. pescrlb@ tRe pnrpos*g type. ane approxtntt awnttttes of any tillin9 or gn01ng oroposed.
Inalcate sares of I111.
Some Aarts of the proposed buildinq would be elevated above
qrade by fill from an approved source (Please see bldg. permit)
f. Cou10 eroslon oae+R u a result of eleulag, construetlon, ar sat3 it so, qenerslly descrtbe.
No
q. About what pOcent of the tlte Wttl se coverod v1tA /aqer+rlout iurtates Kter projeet wnstw=-
tfon (tor lxnplt. upAait or Ou1101nqs)T
Approximately 20$.
Proposed nsuret to teduoe or control eroslon, ot otber hputs to tbe earth. It any•
An engineered drainage plan to direct water away
from buildinqs
2. AIR
Yhst tppe of wisslons to tfie alr vould resuit tram the prcposal (t.e.. dust. autamslle, odors
tndustrtal. MooO lmlce) during tonstntttton artd rhen the project 1s compieteQ' It •ny,
gene►s11y de:ttl0e tnd qlrr approxfmate pwntites it knarn.
iliici- frnm thp cnnstrunf-i nn DhaS _ wOUld be controlled
by normal construction Practices. The total particulate
emissions durinQ alant operation is app. 60 tons/year (Please Sermity
A,-N1,6cfnmt' A
e. Are cnere any ott•:itt sonrtes of emistloas or oQor tAat may atteCt yrour propasa/T tf so,
generslly descripe.
No.
c. Peoposea oasuas to reQute or coAtrot sidutons or otAer 1apacts to Nr. 1f aN►
Plant sources that would have the potential to exceed
air pollution regulations would be equipped with fabric
filters (Please see air permit).
A.--R- e_ h .,nr .A
3. yA?ER
s. Surfacaa
(1) 1s there anY sarfate water body on or in tha Imwdiate rltlnlty of the slte 1ntludiRq yar-
round and seasonal streus, alMtar* lakes, ponds. MetlaMslT it yes, eesertee type •na
provide nues. 1f Approprlate, state ifiat :trm or river 1t tla+rs 1nto.
No.
(2) Yi11 the projed nquin aey worlc ovsr. tn, or a4luent to (Ktthtn 200 teet) the Oetcrlbed
vaterst it yes, plaise 4esttibe and attuA avtllable ptufs.
~]fT
3
• .
araL►em mMnRONKCI+Yar. oNmuIA=
(vAC 197•11-960) Seetioa 11 10.2M1)
~ S. LNVlROMUNM Et.DKWM (eoatinued)
evalwacsoo ►os
Jygeaq Uae Onlr
(3) 6eclesto t!r ssoaat of till and derdge .acsrial sb.t wnld ba pl.eed in or soooMed tms tAe
wstue wtes sr wtLnds md tadicate tle ares of e0e •lse eMe vould be aitrasd. tediuu
t1+e souece of till uscacid.
~
(6) tttll tlM Oroposal ftsutn wstaeO water tiitbdsswlS es diwnloeSt ClM a ZMral maeWlp-
tioe, puepou. snd app[eslaatt awntitles. i( biwa.
NO.
(S) Qaes tl+e proposal 1!O v1tAle a 100-7eas flas/ platn• it go, oote locatioa ae+ tAe •!te plsa
Now •
(S) Ooo@ tAe propo"l levolve •oy dlioeAatgsa of vasce mtattal• CO rtiKet• Yatlr*? I[ ga,
dssctlDe the type of vasce aad aetlelpate4 roioae of dia1one.
Na.
b Csounds
(t) Ytli greunS+ncet be vitAdsawag of vill wttc Le oieehatgee to Icv,e~dvateet Glvo soostal
dekclpsioa, pncpoae,, aad app[aslmce Quantittes. Lt 1Qtown
T `a.
(2) Qereri►e wasu sateslsi tlut M31 Oe discAa:aed loto tle gcouod t[oo septtc Wke ot otber
uoiqq rute esamorat lseility. Dtmeribe e6e pearal •tss of tlie nsw, tbe eneDer ef
leouae• to dseeved (it sqPlitabls) os tlre eusUs of 9enoes tta qatn(s) an •s"et&d te
fecve.
Nnne Tllp [MS plant will use the Spokane Industrial
Park's sewer svstem.
(3) Dosesiee aey sYatsas, otbac cUn shoos dooigess tor the dispo"l of MOlCoLr v"ta,
lastallcd tor tM pnepose of discAsqios tluiQa beLov tAe aeoued avslsee (taelu"s a7lstess sveA
sa tAoae tor tbe dlsyossi of •tots vates o= dwaiags tsoo llooc dcdw Daatsi0e tty type of
rrata. tha asou+sc et rtesfal so M aispestd of theeu;A tM syrtes snd e!e cype• of mteelal•
1lkelr to se dlsooa~d of (leeludleo satesials vhleA ssy aaser tM qstam loadwtceat17 thsouaA
spill• os u a eesule of tlsali=bsias aeeiwltlto).
None.
(t) Yili anr ebealeaU (eapecLlly osganle wlveab or Pate+olAna twls) be scored ta sbow-
gsoYnd or vndssRtousd atotaae tanUt Li w, wbat type• aod qmntitlas of maudalr vi11 bs
stossdt
j 10,000 gallon above-qround tank for diesel
__Qne (I
fuel storacxe will be installed.
4
st0~A11L ~'PI~lLL ORD2~ • ' ,
(v1►C 197-11-960) Ssetioa 11.10 230(1) ~
0. LHVLROMOlRAI. II.EMEl3 (eottelnned) a
[valwtion foc
k~c~ n.+ oaty
(S) V6ac protectlw rasuses vl11 Dt trkm to latan tlae losks os sp11L of •oy ct+adeals
•tored oe aaad oo site Vl11 ewt aalloawd W pascoLq to gsounAvatet (t!d• laetode• esasure•
to 1cfto cbestuls ent of dlsporal •/rteas desadeed ia lO(2) and 3s(3)9
Diesel fuel tank will be surrounded by a concrete dike
desiqned to hold the entire 1O1000 qallon contents of
the storaae tank. ,
e v.cee tunott (iealudieg •taea nat.c)c
(i) tsaribo e!r soosu of samott Cieeludietj stoeu vater) asd mebed ot colieettoa sad dt"oaal
it aeq (ioe3wo Qaantitlaa. if imo+n). tiAod WLll tttits Mtee t1ert Yill sMs, wates ilo» !nw
otlrr wsses! V eo, dausib.
Storm water runoff on-site roofs, paved areas and impervious
surfaces will be drained by overland flow to grass percolation
(208) areas fox treatment and disposal by drywell. Euclid Avenue is
currently desiqried under Phase I Industrial Park Binding site plan
~#:FTh@&o%"Lh~qo:Rrovided easements.
laak viii dcain te sns[ue of Scasudwar or to ••tots wter dispos+l spotm disel+aestaa to .
•uttaee or seouadwrtaet
No. ,
Conld vute ustaslaL •otte gevuad oe susEaee MuraT tl se. aeaerally descslM.
No. All waste materials will be stored inside
the buildings until hauled off-site for disposal.
d. lcopoud watcas to ftducs of tontsol sustaet, Ie+ouM, aitd tanott vatar topaets, tt •ery
c t!a Oioaosa aetioe lie• MlhLn tM jkq1J1tt! SoNlLiri Afls be 4opaelally eleas oa asplsnstioos
r saLtias to laeilsti*o toaeaeolas 8setioas 3D(&)• 3b(i). aerd 3c(2) of this cbaelcliat)s
Please see 3c(i) . There will be no surface water
withdrawals or diversions and the plant will not be
located in a 100-year flood plain. Runoff will be controlled by
overland flow to arass percolation areas in conformance with Spokane
s nAns Count~ rec~urKirements.
a ~eek or et t~rpa statioe touo0 oe tbt sittt
dsciduoua tsees aldet, maple. upru9 otMc.
everarsao ttees ilt. eedas. Pitee. ottrs.
sl+rubs.
--J!L Qsass.
pastuse
e:op o: s:ain
wc soll pLots, tatcdl. Outtaecwa, oullswb, staalc ubbage. otl+ss
ytas Plancs: mtor lillr. ealgsaus dl[ollg otAeso
otbes t"e• of v+eRaution.
b VAat klod sad Gswat of wputloa vill be teow/ oe alceredt
Qrass and weeds.
C. Ls.c chr..uo,a of .Da.ns.t.a .o"i.. lmomn co ee ae ai o..t ce. .iu.
none,
e rTOosa s.na.captey, nu of eatiq Olanta, or otds wauno co pruosw o: @aAaeee waeptfan
oa t!u siu, ii aW:
_ rMS 311 landscaue the site wilb crrass and shrubs.
Spokane Industrial Park will plant trees along periphery
of the site. 3
SPOICAltE pNIA0M1fElITAL 0!lOINAMCE
, (YAC 197-11-960) Sectlon 11.10.230111
' s. EM1►taab+EH'qIL EtEMENTS leonttmiaa)
Evaluation for
Agenty 1he Qnly
S. ANIM/ILS
a. tirtle any birds an0 antaais rf+1eA Mra been o0served or or near tAe slte or are Wtwn to se m+
ar near the site.
blyds: Awtc. Mron, eaqle. songeirda, other• none
mamais: deer, bear, eik, bearer, otRer: - non e
t1sh: Qus, sataoa, troat• Aerrlng, sheltttsh, other: naw
oc,,ff : none
0 llst any MrwteRed or enOtnpnW s0ettes tnore~ to se on or ear the =tte.
none
c, is the :ite psrt dt a a1gratlon route? 1f so, explsln. n n
d. Proaose0 oessuns to preserve or eat+ance vi1411te, 1f any. p,033P
S. EHERGY ANO NAIURAI t1ES01RtCES
a. Vlut klads of enerqy (etectrte. Mtirrsl qas, uood stove, sotar) M111 be used to seet tRe
tRe tompleted projed'f enenqy needst Oestrl0e Mhether 1t wtil ►e used tor haltn9. Manufac-
turieig, eu.
F 1 pntr i c{ t-Y wi l i be used for 1 iahtinQ and far
Plpntrinal moters. Natural aras will be used for
furnanp hurnpr.5,
e. kould ywr project aKett the potentiat nse ot so1ar eeer9,y sy aqjaeent propertles3 tt so.
qeneraitY dasMpe.
No.,
c. Yhat kind: ot e+wryp conssrratloa fatures aro lnctuded 1e tfK olans of tAis proposat' List
otAer proposeA masures to rtdute or Control entrgy lopatts. 1f anY.
A. Eneratv efficient lighting
B. Enercly ef f icient burner systems
C. Operational controls to assure correct
fuel-air ratios for burner systems
7 ENYIRO'MEHTA(, NEAITH
a. Are there any enviroroentel heatth bssarQs, teciudln9 espowro to toxtc chemlcels, risk oI fire
and exploston, sp1lt, ar IusarQous wute, tAat could aocnr as a result ot tl►is proposal? If ao.
Qescrfbe.
No.
(l) DeseMQe special nero%%y sernlns thet idqht be Muf"W.
A. Medical services (normal)
B. Fire fiQhtin4 assistance (normal)
6
. '
Sf~ARL oi~IBAACt
(nAG 197-11-960) 8aetlot+ U.10 230(1)
S. QRI1l0MCVM LLII@T!'B (eootleusd) •
twaluscioa Fer
/IganeT Vse Ooiy
Y1Mltott=AL 8E11L:8 (eoationeA)
(2) Froposed winao to rednee ot coateol •:.lroaarnatal bealtb Nuras. it any
Employees will be required to wear personal
protective equipment, if required, in dusty or
noisv work environments? if anv.
b poiser
(1) lfaat types of mi« btiss in se. .r.s wlctt ..y att•a yous proj.ec (!os exuapL: tratiic.
equlpaent. opasatlon. osbert
Not of siqnificance.
(2) vbat "a aed L+raL of aoies Mouid ee areaud by os assooLted vitA eb pso3tet oo a
st►ost-tem os a loa=-tam euio (tos aaaplet en[tie, cooscevecion, oossations otbas)! tadfenee
we.c beuts ooa.. .roule eaw tem cbe .lu.
Noise from trucks# fansf etc. that are normal •
fQr an industrial faci.lity. The noise would not
normally exceed 85 dBA off the Plant site. The
nlant o,perations WQUld be around-the-clock.
(1) PsoIIossd wsnn to seduee os eoasevol aoioe lapeKe. it anr:
TnThere possible and feasib_?e, aLl,_plant eQUip,ment
w; ll ha damisnPC7 for a maximum noise Uyel of
85 dBA.
s um ,uND sOREUrM vgE
a vluc to eW earsaat nse of cbe sice aad aAjueat osoyartiae2
Industrial Park vacant land.
e xas tlra site bena w" tos agilcalcoea! Ii so, eesctlOe. N0•
c Oeseribe am► •ttvetulv• oa tloe aits. tipDe.
a viii .ny .cnacur.s ee eemoii.neei tr so. wMcat N o n e.
. V',.c le cte eusrenc soains c3u.i:seastoe of cea .lcst Industrlal - HedVy
Manufacturinq
t vAsc is the cwrssnt emOrtbsasiw pLe dedSwtion of tiw sitsT
Spokane Industrial Park
S. tf applieaela, what io tM twvrat oSotsllae wue prossu dsoisaadon of c!s •icet
Not Applicable.
b Bsa anp pasc of tbn site buo eLaKiisd " ao 'eWln=Watallr uasidw' •nat It so.
•pactty.
No.
i. /►ppsossasaly bw am WpL Mw1d nside os rork ta tLw emo3ace0 9re=eeet
66 total employees; maximum of 40 at any one time.
7
• aroYANt ZNVZRCodMr.s. oRauu=
. ~ (wAC 197-11-960) lieation 11.10.230t1)
• a. mvtacoam" a.aaM (eaossnose)
:oalwtion Por
As.aep v,s oalr
3 Appvwsiscaly Mm aany peop1e vw1A ilr eompLud oir+ojsct dlmpLetf
k. troyossd wsvza• to avold ot "dnu dlrPLesou Lpaets. !i any:
Not Applicable.
1. lsoposed seawras to enftn tlw oreposai i• earpotlb1e nltb estscia snd projected LM we• sod
planSI it anyt
Not Applicable (Industrial Park).
9 ftOIPSING
0. AyyrosLutely bov any a41u rould y Ozovldsd. !t aort tadluss vbeslrr higM,
slddi.-. ec
lov-taeom banlns. .
None.
Approsiaacaly liar amr aaits. il aq. vonld a slldeatedt iedioca vheslrr hyA-, awls-. of
lov-laeme Aaufns.
None.
c Ycopoud a.asvtai to e"nee as eeatftl boaaloi Lpeto. it an7s
Not Applicable.
io. AZST=cs
a vAae L eM talUnt be!=As of aey Psoaosed aeoceum(s), aot ieeluding sassmuf Vtas i• tM
ydneipal aatati,os boi3dleg ~acuial(~) peopmdt
App. 60 feet. Painted steel siding on buildings.
b. vhat vi+ewe te► tlre loedisto dtlaity roold De altand or oDstttutadt
None of consequence.
c troposad rasure• to ndnu os eonsrol wc6ecte Lmpaeu. i! aW:
Attractive buildinqs~ privacy fences where
necessarv* attractive and well-maintained landscaping.
u L:csr. e,So aau
UMt type o! 1lgbC of sLsr vtll t1e Oropopl produce! :nyt ttas of dq rould !t aatdy oreut?
Normal industrial plant exterior lighting at night.
b tould 11aAt ot SLts tt+oa etr ttnireed p:ojeet be • Mtetp Ua"cd os lotectah vith rLwT
No.
e. tibnt asiselns olt-sita aonrcos of Ught ot gUrr try &ttast yoar Oroposalt
None of significance (adjacent industrial facilities).
4 lsopased musnme ev eeQnee oe eoatrol 1lgtit aad SLn laputs. i[ soyt
Not Applicable.
a
.
1
(VAC I41-11-960) 8eetlon 11 10.230(1) slWAlrt MIROMUMITAL oPmtNAMM
,
s. OMAOlOQXL►1. CLAMCM (coatimnd) a
Lvatuatton fe[
12 ALCrtLJ1Z20h Ageaey tlst Ody
a vhst dasigmtsd aad iatonml rtetpciooai opaotcaoitL• an !if tlre foedlate vltieityT
None.
b. Yanld the peoaossd projoat dlspLee teV esistiag nctmtloqal naesi it ao$ Qagetibe
f7]~G.f
e Pr"oaw measu[r* to rdnt* o= eoatrel lspsata oa eserestleo. laclaQiog fteeutloosl epPoetm!-
tLe• to 0e psevldsd by the Osojeet o: aypllaant, i[ aa0ra
HA~tAD,D1 1 Cdh _
13. RISWStC A19a AJLTUW. P4[SCRVA:i48
a. A» thess sor pLees os abseets 1lsted on oT oe+opoud tor artloaai, seace ot loul prssec+ra-
elon reglsurs knova to 1a o0 oc nest to sM siut Yt w. pnerally eeserlbe.
e. Ceaesally dooeri0e auy lsndessks or evlO~oc9 ot hlssosta areAaeolesteal, selantitie or cultvral
iepottauu Imaro to M on es omxs to the slte
None. C. Psopoasd seasnte• to ndree or eosctol lspaets. lt aiqrt
Not Applicable.
14. :tJ1lT5PO~AlTOIi
. eaencitr oneite .cmca a+a etnnap «r.soi su. .se• aoa ee.eciee o.ooo.ea .re..s ce cm
esisttag atraet qstes. Sbow-oe •ice pLm. i[ aq.
From Sullivan Road to Euclid Avenue to the _plant site. b Is •ice eorreocly ueveQ by puUie esansiet Zl oot, vNse is the aparostaaes dlstanes eo the
oeasest sssnsit atvOf
Yes.
e tbv yey Wsklni spaee• vauld the easpleted psoyset Usw! Hov aaq would the p[oject elfdwtet
__8, INew ;aa.~i-ng- spacgs - 35
B. Parkina spaces eliminated - none.
d Yill ~=:*p-:-: nQuLte any my tarde ott atrMCs& oe lmpro.rgsnta to aslstios eoada os scciec•
noc ioclvaicg dsiwwys! tt so, iewsally dsteelbs (lodina vfotAer publie es pei'#&t*).
No improvements are required to existing roads or
streets. On-site plant roads will be constructed
accordina to the site Qlan (Please s4ee buildin,g permit).
Vtll the peoieet ws (o: eonm te tn lydtato t!elaiq of) ~ates, esil, o: ats enoapottacloot
tt so. ionersllf deseslbe.
A. Water for drinking and sanitary uses B. Rail for incoming industrial raw materials
C. No air transportation.
9
• ,
,
~ SPO~ D~IIa~GL o~tiWOL~
(vl►C 197-L-960) Seettoo ii 10.130(1)
' S. CNvMiDM21tA1. O.DMM (eonttmfed)
E..lwtloo rot
Qgeaey OsS anlY
[ 8ov aaeY velLteoLt ertpa par dar rw3d be stussatsd bf the emaieud arojeett Yl Imova.
lnaute rlMn pnk .-ouid oatut.
1 u_ks i dai - i n_e.,mina
15 trucks,/day - outqoinq
27 ~t'~1"iinkni,(3ay - t.Qt I ~~3 M~ ~~c,tt ~'1
1
s tc"osod rasvfte to seduee or eonttol esgsposUtfna lmPaeta, !I 4"ye
Qn-site plant roads subjected to truck traffic
will be paved and kept ciean to reduce fugitive
dust.
is MLtc seRVCCCs
• yonid the projsec e+uolt ie ao laeeuad Ostd tOT p11%liC sf!g1[a• (ios Gzasple, tin oVotseslee.
Qo:ice Protec!lae. MaIW em, oehoeLe ott,as)t Zi w, geasrallt deacdbs.
whi-1e the olant would have its own fire-fiqhting
facilities, a catastrophic fire may require help from
the local fire department.
e Ps'oiw*ad wXnti8 to ceduee os eeoirol dinct Lpmt• oa pusllc seevtees, 1• aops
In addition to fire protection, the plant would
also have plant protection forces to reduce police
protection needs. i6 ~:nsrie.s i
4 ~K n Sc stia 01t0: l~etcieitp oscu=arZwstsr)tu
~aevicy t~yl~ Fite" ~aces, oc
p. Oeseribe t!u oLllttie• ttiat •n propoaed tot etr p:oj*eto e!r otllity piortdias t!r sseviu aud
the r.entsal eoouetietfoa aetivitts• oe t!r Site or !o the lswdiato vlelaity vbUA sisbt b
neaded.
Nat-»ra 1gas and el p~~iCa 1 service: Washinaton
Water Power; power lines and underqround natural
qas piping. c suRATvst
~
t. cas uneareisosd. s~s vaQsr cM pswlcy ot parjust t6ac ctr abovn n8poa.a• are "da tsvtAtulir sad so eAe be•c oi .r IaweLdge. i.l.o
nn3esstaod tltist, e4onld tMrt 1s sop vl11lnl dsr"ees:etscloo os viiltul Lct ot luL dtse2oture oa q oaR. the a e~ may vtttedcev any
Aecarmto.ttan ot aow t0itieaaca Wat it siihs i"ue ta nliaoee apoe ttsts eseaklist.
r.~ 5 988 h," e h Wo3ciechowski, Jr.
(?laasa Qrtos e: 2ypa)
pC,poMA~= ~u~ I~~S, Inc. P.O. Box 1087
c
Mone (278) 773-9 1 Post Fal ls, ID 83854
petsoa tovplatioa [oems K e n ne th R. B 1 evi n s Oste~ 7/ 5! 8 8
ft,m, ( S13 ) 422-4521 ron srAr► aSt oNt.T
ScalE ember(•) eaviavt" elrekltetc ~ ~ • '
D"ed oo t•statt mrLoY ot the caKroaweata1 eSeetuK and ottrc part~osne lotawtloa, the ouits
N. Caansuies edat there un oo proDaDle s! tieaas Sdwes~ !mt• sad sseaeaa
i~ p~e nda • dateiatouloe ol ooastgoi[tuoe.
~ Coaalrodas eAae pe+oaOL sl$atiuns adwsge gavleoasotal lmqsQts do asLat io= the enmnt pmoogsl aad reeaaseds a m!ilgaced deue-
steation ot MUiPltieaaee ritb coodieiom.
C Cooelu&N tlist tdn are Oro0aD1e •lSeitieane adwrss ewrlcomaati tayseto aad reeo.asnd• a daaeeloittoo ot •i=o.l[ie,soea.
1II.DIC fQ - S75.00
10
,
- -
o0z"OVIT NoliLD21S
2[DNVNU(IHO IVJLNMNNOHIAN2l aNWXOdS
.
~ .
,
,
~
. S?OXAltE EMYIRCIQSENtAL oADINAMLE
' r
(tiuC 197-11-460I Sectton 11.10.Z30(1)
,
Em►lrorocntal CAetklist
►urpost ot CReekltst. Fi te No. J~-19 00 ~O
The State Emriron,ental Polter Act (SEPA) cAapter 43.21C RN reputrss aii 9ovcrnaental 39enctes to constaor tAe ee+rlromencal tivacts ot • propcssl
betort nlcfnq Aetl=tons. An Enrlronmntal Iopact Statewnt IE15) nut be peepared tor all proposals w1th prosable stqnitteu+t advmmt iq►uts oe
tbe awlft ot tM emriroamt. TUs puroose ot tbf: dheckllst 1s to provide lntormtloA to Mlp you in4 the igenty ldentlty tRpattt troo your
propotsl IaeW to reQuee or arald topaccs frm thE oroooaal. 1t it an pe done) ana to I+etp the aQencjr deel0e wt+sther an EiS 1s niqutrce.
lastrnetlons for llpplieantss
?bis enrfronoental dwt#11st asks yon to dtstMOe sme eask tatorptioe sDout Your propossl. 6oirernmentsl aqcneits vse thts etsackllst to detemlne
rAetber tAe eenrirottmtal ia"tls o1 rottr ptoposat ort sl9uttl"nt, nqotNeq pnpantloa of an EIS. Qesver tM qutsttons brltfly, vttb tba aost
pnelse 1nfontatlon tnown, or q1ve tUe Oat doseNOtloA you ean.
Tou must answer ad~ qnesttoe accuratel~ ~st=:1y, to tt~e best ot your knwtedye. Ie ~ost asas. y~ou stautd ba ab1e to answer tt~e auesttoot
f~ ~~a obsen►at4oe~ or projttt PaAS vitUont tba need to A1re expe*ts. 1f you rea11y do aot tnov tM •nswer, or it a Questlan does not appir
to ywr Oropasals rrita •Oo erot kaar' or •does nat apply.• tmptets aastiws to the putsttons aor yy avold umecessary delays later.
Soae guestlans asR aswt gowrnsntsl regnlatlonst uab a toain9o shorslina, aq0 lanQWrR daslgutioas. Answr tRese auesttons 1f you ean. It you
lure prosleRs the 9owmuental agtnelet un asslst ym.
r►e cMA»n ouest+ons .optr to •ti osre: ot your propmto erea 1t you o1an to do tAnm oner o perlod ot ttero or on d111erant varcet: ot lsnd.
Attadh anp aQdlttons1 lntoemtlon tMt vf 11 destNbe yw propossl or 1ts envlroneenta1 eKeeta. U. •gerxy to wnicb yo, ubmit cai: checti i:c w.y
isk you to laD1a1f1 yOw tf1swslf 0r prov1Qe sddit10N1 1MQZwNOn rafOniely related fA Qetetata/ISq !t thett my Ot fignttltant adverse tevact.
ttse ot cbeck1lst tor nonproject popoHls: ~
Camplete tAts eAeckilst fot nonproject propo:als• evtn t"A questloes sa~r be ansrered •does not a~l~r'.
IN ADOITIOM. ca4lete tIK SIJPlL~lIEMT1~L 51i~ET FOR It~19~tOJEt1 AtT10MSiPaK D).
For nonprojett aettons, tM refenwes 1n tbe ebeckll=t to tAe rorQt 'Orofect.• •applteant.• and •pnperty or slte• sAould Qe read as •vrMosal.•
'praposer.' and •aHetted qeoqraphlt ana; resQettlrety.
A. LUdCGRQlplO
1. itwe of propoaed project. Itop»c.ele: IMS Plant - UBC Recyeling and Dross Proeessing
Facility
z. v..e ot App»wnt: Inr&=ational Mill Servicer Inc.
,wemf .ne pr„iw mubw of .~~lunt or c"uce pmon: Kenneth R. Blevins
McGraw Construction Co. P.0. gox 370 Middletown, OH 45042
Local: IMS, 3nc. P.O. Box lOQ? Post Fallsr ID 83854
4. ate c,,ecklin prep,red: July 5, 1988
s. ,gem,► nqw:cliq cneali:t: Spokane County Buildincr & Safetv Devartment
6. Prooosee cinfn9 or tcAeeule (teetvetnq pAasin9. tt ,ppituetc):
A. Begin Site Work (Grading & Foundation Excavations) - 8I1/88
B. Bectin Buildinq Foundations & Buildinq Erection - 8/15/88
C. Comolete Buildina ErectionlBecrin Evuioment Placement - 10,/15/88
D. Plant complete and ready for operation - 1131/89
7. a. Do you Aare sny plans tor futvrt addtttonse espanslon. or turtber aetlrltr retated to or eoer►tCted wtth tAls praposalY If yes. eaplain.
No definYte plans at the present time.
b. Co yov orn or Aave optlons on tan0 eearby or s0jstent to thts proposslT It yes, exptsln.
No.
8. llst aay emironmMsl ter/orrstion you Wnoy abaut tiut Au pae otepued, or vi11 6e oreparea, dtroctly relatea to tAts propasai.
An air permit application has been prepared for another location
(Please see attached).* No water pollution aermit anolication has
been prepared because there is no industrial waste water discharqe
from the proposed plant.
A I~Ac l~l rr'1 En'~' ~~EV►'~t~~~ ~s "i¢ir h~ ~lrs
NtTaK- k MteNT c9c ;
Rev.2l1I88 ~
. seawM r.MacMMnt. 0=10A=
(vAC 197-L1-460) Seetioa 11.10.130(1)
aeM20= (eostimad)
9 to yw knev vl+stles appllcacteas asr peaEiag tos go"wnmaatal aqpro.als et otMr psopoMla airaetly atleectns tbe osopssty eo.ersd 6y rour
ptoposai! t! yea. •qlslo
10. Llst any sonsnment appftralo or pae~lt• eMc vl3l be ee.ded toe yons pebposal. lt loowm.
A. State of Washinqton DOE aonroval for handlina of solid waste
B. Spokane County Air Pollution Control Authority permit
C. Spokane County Buildinq and Safety Department aAproval
ii. Cip s belof, empLq dascrlptioa of 7aos proaoasi, ieeLdlag elfe oeopoaed a"• .a0 tba •ise of sb pe+oject ses~0 sia. 1+ere aa se+r.e.l
aYtsti00s Ltfi tII RU• CAtGJdftC tdi Isk 7OO CO dm:law CoiCaiO Yplcti ot yaas onporal. too de oeot ooad to na,rst eNose sasweo oo tN!•
Mt•
Construct an aluminum Used Beverage Can ( UBC ) Recyc 1 ing and Dros s
Processing Facility. Included will be app. 75, O00 square feet • of
total buildi.ng space containing aluminum scrap preparation equipment,
a can delacquerinq system, melting furnaces, dross concentrating
facit i_i _Q,,rafa_y barrpl c3rns_ furnaePS _ a holdiiX
g ftrnace and air
pollution controls (Please see attached buildinq permit)f'r
1:. coe.cton of ch. ro ..i. cs~. .actie~ac ~oco~ soAeACfl~4C1~f"T /AEIV7?F/E~ ATT~~~+ '~'~.-i~ti~~ .
pPo ptr~oe to wdesataaa tM Oteciat lotacloo of yaur
•ceees ad+ferss. aay, aaA se¢tloo. tanbhiq sod tanp. i[ Maro. ti 4k propoMi rmld oaet o"r a raege of srei. Psovtde tM raeae or
sewmdasta of !!n oitwte). hevlde a 1Ka1 Aeeeeiptlon. •ite pLes vleloiey wp, aad topo=eaplile aao. lt ceaaona0ly svSLbla. Wile rou
eOonid wdic aay plaes eequlesA bj t!u assae7• 7m ase not tsqaired co dcqllute maas of detalled OLes wbattted vlcb snr pemtt mpPlleatfon
seLted to th!• tAeeklist.
ognoicainp Tnd»ntrial Park N_ 3808 Sullivan Road Sookanef WA 99216
Plots #25-30 & Tract G (Leqa1 Description Attached)
,J~ ATrAc.L.r1M k r Q.-
U. oaee etr oropo,ed aeeloo iss rteUo aaa Aqnitee sowitin Arsa CAS►lt Str Coass SaMee Asut :be pr~orl S.wer Secrrtte Aces! :M
City of Sootraaet (Sees SOoieaaa Couuty•• JISA p,,,seLy 2ws AtLs tot bonndastes). ~ A
The Spokane Industrial Park has its own sewer system and sewage treat-
ment Plant wh$ch IMS would use. County service is not available.
ro ec cMWcr:to et Anr,icAM
ttMOM
`tvalustioA fos
i eAiC7t Agencr O.e Oaly
a CnoasaD descdptiwn of tha site (cieele em) ro2llua, ki11r. ssesp stoyes. aonatalems.
octus:
e. uAat ta tM sseepeat slepa oo tM sit• (aqpi,osLate pocerat alope)!
Land is basically zero deqrees slope.
C. vAae seo.ral typu of mtL atr tonad on tbt •!te (tos eauspL. aisy, pod, granl• puc, wek)i
fou kww ttr eLadiieatfoo of asrltultasal soiL, spoUty etrs eod nau aeq pKr tarsLnd.
~"~A_,r a,r~„r,~~ ~ f~r__a~rr~ l 1 v T.na m
GnB Garrison - Very Stoney Loam
d. Are cbars wKaeg iedteatlom os hlrtoq of unstabL soiL !s t1r LmeOlaa vlsiateyf 2t soe.
deseeia.
No. '
2
,
tMAC 197•11•9801 SecttCt+ 11.10.230111 SPORAKE E1111fA0.MIQIfAI OliD1MAlKE
~
8. ENYIitONtEItTAL MMfi(eoatlnutd) Eraluation For
Agency use onty
e. oascrlbe the pyroose, ty"o eM approslftce pwat/ties of any t111ing or 9ndteg proaosed.
Indtcata sam e ot ttit.
SoW- Darts of the oroposed buildinQ would be elevated above
Irade by fill from an approved source (Please see bldg. permit)
t. Cauld trosioa oacur as a result of tlearin9, constrnetlon, ot taei it so, qeneralty descrtbe.
N0
q. 110aut dut perceat vf 0e slte vtlt De eorOM rtth laoentous suKaces atter projeet eonstM-
tlon Ito? eUVtt. aOlult or bottdtags)t
Approximately 20%.
A. Prcaosf0 MUurOs to raduee or artt►ol sraslon, ot otber luupatts to tAe artA. 1t any:
An engineered drainage plan to direct water away
from buildincts ,
2, AIR
s. YAat type of missioas to t!e air would rmlt troe tlee propotal (1.e., dnst, avtomoblla, odort
induttrlai. %vod soka1 during constwctlon aad wftn tAe orojed ts tampietedt lt anp,
generalty dascrlbe ud 91re approxlaats qwetites it known.
DUS.+- frnfn thp- nnratrm-_ti nn ghaq_ would be control led
bv normal canstruction practices. The total particulate see a
em~.ssiors durinq plant operation is app. 60 tonslyear (Please permi~~
- ~-rh~na,kt
b. Are there any otf-sttt source: 01 eatlsstoo or oeor that oay attect yonr proposal, It so. A
genQrslly dsscries.
No.
c. Propo:ed wa:uns to reduce or coatrol ealsstoas vr ottwr tapacts to atr. tt any:
Plant sources that would have the potential to exceed
air pollution regulations would be equipped with fabric
filters (Please see air permit).
A~t~rA e I& + ~
MATER
a. Swfate:
(i) t: there ~ay surtue wtrer pody on or 1e tAe is~ediata v1einltr of the s1te l~tudi r-
rovna ane se~soe&t streuae uttwt~. lakes, poadss wetlsndsl? tt yes* descHbe tppe a~ ~
prontde naoes. It approprtat4, stiu Aat stra~ or r1ver tt tlors 1nto.
No.
(t) V111 the project reqnire anyr worlc owr. to. or adjaertt eo (rtthtn ZOO teet) tt+e descrisee
aatersi It yas, ptease describe u+d attaeA avsllabta plans.
3
sPOLUM ;OW.0*GMC"UL MI11I1lcR
~ ('1i►C DIr 603 5eetloa 11.I0.130t1?
S. ,ilRtRA~. CLt~t~ (eoassatire)
L~slwtioa /es
I1~.ooy u,. ont~
(3) L.ctaact tM aomom a[ Etll and dsedp aatasial ttic redb be 91aeeA is os eeoovee !wos cfa
isvslace wtK +Y vet%iIM ~ InUesto t~ ~wes of c1r: •ics s0as rwld be atteeceA. iadtuce
tM swrrcs of till rtsrtal. .
~
(i) W11 sDt propoaal "qutsa snstsee ytst vltAdnwL es diva"Lonw! C1Mt a goassal dasorlP-
tlco, puspop% aa0 aoprmoate Qwes!ltess it 1wwo.
No. ,
(S) Ofte ttN otopoael 1!A vttblo • 100-Y"t ilood pLtat se. mta lontba ot+ tb •ite o1as.
111C) ~ .
(6) Ooa* t0a pcoyoal lavalru wq dtutsss3as of vast• astatlals co "stacs +ratesat It go.
desetiea tM type of wste and antteipstad volor of dlsebosse.
e. ceouse:
(1) ittll ironMvster 0e vittdtava, of rt11 wsee b dlselsarSeQ to scoaMraqrt Ciw geeeral
Ossestytioa. OnrPost, au0 •ppsoslosts peantltLs• it 1movu.
Ci) aasertbe vsscs asasisi ttre vill 0e diseAss=se isee el+e srwnA ltm sepele esdu ot otboe
sAUitaq vuu traatarot tuillty. Descrl0e t!e semnl siu et tl+e systea. tle nve0er of
hwnh co 6e somd (ii appliuele) os tle nua0ee of aeseas t!w qstee(s) an ts"ctgd to
servl.
Ne,~ Th _,MS plant wil l use the Sookane Industrial
Park's sewez svstem.
a.ceses .nr .r.c..,. othsr tlao tboa dastgned [or tlre dtsposal of saeltaq v"cs.
isscs2led tos tt+a p»epoae o! 419eAaetlos tluid• bslev the seouod aurtaeet (iacluds• systa• sneb
as thost (oc tlir dlsaeaai of *torm wa: or d:atoap teas lloet dtaias). Osscsibs t1+e cype of
rysces, tt+e misowt at aswisl to be dlepos.d of e!►rout6 c!e ysses aod !!w tra• of maNSial•
11U1y to Oe disposed of (ineUdies oatesul• vlsttb wsy oates tse syocea loaaweteatly tAcougb
ooilla ot u a nsalt of iissti=Aclaj uciKclas).
None.
(t) VL11 my etesioal~ (especLlly osnwie wlrsato of yatrolaum tnals) b stora! tn abo+rr
=roand oe vadaeirouad aosaje eanbt It oo, vlat "a sod Qusattc3e• of rucUL vl11 0e
stondt
one (i) 10,000 qallon above-qround tank for diesel
fuel storacte will be installed.
4
SFO~ l11PIU0tt~?AL OAOIt~MCL . •
(yAC 197•11-460) Ssetloo 11.10.230(1)
s WV1ROR92rlAL CLZMW= (eoatiaoed) •
Lwlwttoa 1or
(S) YAat asetacltM masuns vl11 be qRaa to lnsvse etac leab of •D!11• of ~Oa~ t~ O~r
aco~d or nacd oe •!te +111 oot be al2awd to [aoLte to sannavatet ~ a~~~al~
p~ i (thte ioelod.• su.nn•
to teep tlsadeaL out ef dlsposd ysteu hsetiWd l0 3M2) aaA 3b(3)S
Diesel fuel tank will be surrounded bY a concrete dike
desictned to hold the entire 10~000 qallon contents of
the storaae tank.
C. v.c.r smo:t Ctaawetas .coes waus):
C1) Oesedbe sAo soure• ot snaoi! (ioalndlus atots Waus) aad motbod of eelLaioe sad dioyomsi
st aq (iceiads Qusncltles. i! tma). vton d11 tM• mcot tlart Vill tet• rtas tlar Uce
oslor wtass! it so. destelbe.
Storm water runoff on-site roofs, paved areas and impervious
surfaces will be drained by overland flow to grass percolation
(208) areas for treatment and disposal by drywell. Euclid Avenue is
currently desictned under Phase I Industrial Park Bindinq site plan
(=t9s~,~,c~. ,~~U,A~h~x}ptRrogvided easements .
Lak vlil dcda co fod"o os srein+drsus os to •noem vatet diopo"l nstom dleelurilaa to
sosisee or =ramdustatt -
No.
(3) Coa1d Muto satesiaL eatee stound o= wKut mtust It w. aanarally deaeel0a.
No. A11 waste materials will be stored inside
the buildings until hauled off-site for disposal.
a. Prooossa eeawreo co eaauu oe eoateoi .u:cw. Seoued. .ad evnott vata: l.p.cc., tt ,ap tst
t tAe psaDoaad aeeloo lies nltAlo t!w Mnitae Senuitiw Aeea b•speetally ot4a[ on vq►Saaatlae~
r trLtias to tacilitiss eoautetas Seetioas 3b(4). ]b(i). asd 3e(2) of this eheeklist):
P1ease gee 3c( T_,,bi~re will be no surface water
withdrawals or diversions and the plant will not be
located in a 100-year flood plai.n. Runoff will be controlled by
overland flow to grass »ercolation areas in conformauce with Spokane
4• PLan Count~ recuirements.
a. ffiaet of eis tra repticton [osmd on tl+e 919tt
Qacideow tcNS alftee aaple, upoo* othar.
evecgaean ernt tite tedar, oiea. etMt.
•heeQa.
pa/CYI'e
esop es seafa.
vac soll pLou, eactdl, buttaecwo. QuilsnsA, skum1c caNaae. otMe.
wtac pUacas watas It117. colssses, atl[otle etlms.
osMr types of vtRetatioa.
b vfut kind and amenot of waetaelon vl11 0e eoasowd or alceredt
qrass and weeds.
C. 1.lse tMauned os sadassZered spulas imoro w bo oa os ssat cbe $ia.
none.
d. troposed laed"leS, wa of astlp plants. os otds rasases eo ps+asgnr os snMoe• vegatatloo
0o efw sio. !t soy$
TMS wi11 landncaue thQ sitp with qrass and shrubs.
Spokane Industrial Park will plant trees alonq periphery
of the site. 5
SPCKM£ ENY1R0lOtElffAt Oit0INULE
` IYAC 197•11•960I Settion 11.10.23011f
8. EKItiRONWffAL QEISElrtS (eoatimaed)
Evaluatlon For
Agency Uae Or►ly
S. ANIMALS
Cirele any e+ro, une ant.ats wn+it1+ Mve been aDsarnd on or aar tbe slte or are knore W bs on
or neir tAt stte:
eirds: nwk. Mme. togle. :aqel.e:, otMr: none
.ammti:: aur, bar..It. bea.er, otbar= . none
rtsA: e.s:. at.oe, erouto harrteg, sAeilftsb, ocRer: nninP
ot,,er: none ,
b. list sny ttarnteeed or isMan9and s0eetes imaa to be on o► aar tha :1te.
none
c. ls tlie slte put ot a miqratton route3 it so, esplata un
d. Proposed aeasure= to pertanrf os erftnse v11d1f1e. 1t anya ri jin r.s
5. EHERGY Alla MAt11R11L RESOIIRCES
W1+tt tinas of euera (electMe, naWral ps. Mood stora, solir) wtil ee ased to aeet tAa
the cogteted projacR•s eawa aeeds3 Oescrtpt vAnthw 1t v111 de nsad tor heatlnq, sanvfac-
turlng, ett.
F.1 pctr i_ Wt wi11 be used fox 1 iahtinq and f or
Plpntric_al metor4~ Natur~1 aa.s will be used for
fvtrnan-p htirn _r4
e. 1tould yvur projeet aKeet Me potanttsl ase ot so1ar energy by aqjacent oropartles3 lt so,
qenerally desCMQe.
c. tlf►dt ktads ot emrqy ConswvaNon testures ars incladed 1n tRe plaes ot tAis prapoul! llst
otAer prWsea mawees to redute or oontrol enera laoatts. it any:
A. Enerqv efficient liqhting
B. Enerqy efficient burner systems
C. Operational controls to assure correct
fuel-air ratios for burner systems
7. EKVSaaroKmaL xEuni
a. Are thera aer 4nriwaental haa1M As=ards. 1ncludin9 eposurs to toocie chestulso risc ot !in
and explostoA, spill, ar Aasardous w"te, that could oocur •s • rosnlt of Lhis p*apoislt It so.
QastMbe.
No.
(1) oe:triee :peel.i arpesq► serrtee: th.c Nqnt ee wequtroa.
A. Medical services (normal)
B. Fire fiahting assistance (normal)
6
w
S"UM mililROlQQai. OtaDtAtxt • • ~ •
(VAC I91-11-460) 8satleo ll.la.=(i)
a. trvnora~rrr►i. as,ao~rs tea~ciawe)
t~.ln+eioo 10~
Il~anaY O~e QalY
ZWiROMUtr:AL BEJIt..~B (eaotlovsd)
(2) ttepasea seasutrs so TsOnee os toattol •:sasorameatal bealcA b.saeds, il says
E mp 1 oyees wi 11 be required to wear per sona 1
protective equipment, if required, in dusty or
- noi.sy work environments } if any.
e. 1ioi.a:
(1) Vlrt typas ot nai.. esLt io sM ara dhlcb OW a[iOct Yan Pso3eet Clot Oss:plsS tsatie,
eaudPeeats opmtloao otdst
Not of siqnificance.
(2) wfist typas ssd la"L of ooise vonid arsacs0 by of auocLrced vith etre projeac oa a
Stast-teM os a loartser lasis (tos 411ssP3At tssitie. eo=tsvetioa. oyezbtfto. otLss)! Iasleru*
VI1at Avits OOtN M01itd GdM tlm ~t".
Noise from trucks, fans, etc. that are normal -
f,or an industri.al facil? ty. The noise would not
normally exceed 85 dBA off the plant site. The
plant oaerations would be ad-the-clock.
(3) Yroyoeed 8casnn to trQWA os coatml aoi" Lrpmeea. i[ aayt
tnlhpossible and feasible. a,ll glant ecxuipment
w; 1 1 be desiQrpcl fe a maximum nois3 level of
85 dBA. ,
s Wa ,►tm sea== ust
a. vluc is cbe ensnAt wa of tM sice sad asjaetat proPeetlesT
Industrial Park vacant land. ,
D. li.s ct+e .ste bceo wcd rotr .geicnlcosst u.o. da.etse.. No.
c. DeseslSe sM •eraeton• oa td mlts. None.
d Wlil any steueture• a dewllsl+sdt Zt sa. .AsleAt None.
a. ua.t utm Com.ne :*GLCs u...usc.tion o: ew .st.t IncIpstrf,,@l - Heavy
Manufacturing
f. tihst is ths carnnt empt boosive pLo desisaatlea of tfr siu!
Spokane Industrial Pa=k
1t app1iu01a, v1+at is els eusreat abotallae sastet ptosrms deNUmcloo of cM •itet
Not Applicable.
b. Us aq past 01 tb siN bwo eLNlitW um 'ea►tt+sarstally searsitiw' lewt Ii so•
epseity. No.
i. Appsosiiutal7 oov wh pwpL woo3A nsl" or nosk ia td eompist.d onojoeit
66 total employees; maximum of 40 at any one tame.
~
.
spoZARe OVIROMCP= o=rcwxac,
. (vAC 297-11-980) 8aoUoD 11.10.230(1)
D. WotitOMAlA. ObMiis (aontlaw0)
Uslnatloe tos
Ageeey Oeo Oolr
J. ApVrOXiarte17 sow rnp poo=►1e wrould td tosP41ked yso=.et dl@pLtGt wQjLp
k. ►eoposeA ameuns to OVoid of Mdnto diaplaemect lspatta, it "ys
Not Applicable.
1. tropoSad waoaa te oaoM tlr propoau b eompeteL nitA mtsdes and owoieeta Led naan ae0
plaao.~1! aa~t -
- Not Applicable (Indifstrial_Park).
9. 6mIn
e. ~Aypeeslaaulr l+ov esuy umlte roold !r Q[ovldod. it seqt Iodleata vi+etbat AtaM, siddle-, os
2oriacoew bo"iag. .
None.
e, Aypsoictoacaly !or winr vaic.. it saWv vou]d De sltslmcedt IAdlnte vlrcbat NgU-, wilddu-, or
loV-laeaoa tioutoteg.
None.
C. Ptopooed omaueae te sedueo os aoutcol AoneLe lopocte, !t sayt
Not App 1 i,cab 1 e.
io. AnT=cs
s. YLat tlr tailaat baU!►t of aaY V:openad etrvetuss(e). aos l.oelndiot aotama#T Vost eM
ydotipal esteelos bnildteg rtetiai(e) ptoposed!
App. 60 feet. Painted steel siding on buildings.
D. vhst visvo in t1e l;madiste vlesMq wuld bg oiteeod of oboteustsdT
None of consequence.
C. rsopoeed asasuiei to cednae of eonte+ol esacAacio lapaeto. l1 oara
Attra°ctive buildinqs, privacy €ences where
necessarv, attractive and well-mai.ntained landscaping.
ii uce: AM cuU
sfiAc crpm o! ligbc of s3aM vill tbe psopoMl o:oducia! '.tAat ttoe of dey vwld is natoly oaeue!
Normal industrial plant exterior lightinq at night. '
0 Cou1Q 1tsAt os gLre f e+oa tbe" tlo"sad pto" eo a sa[aq Osserd 4r iauslecs wltb tlswl
No. _
e VMt Wsi89106 ott•site ows+eaa of 1labc os aLsa my atlta reas omy"d!
None of significance (adjacent industrial facilities).
d. Propa►oed oeaata• to cadnee os eoat[o1 1lsdt aad,j3sn lapaetg, !i sny:
Not Applicable.
6
srowNa crM201002ftAL oIonuuaa
(vAC 197-11-160) ssectaa tl to.tXOti) ,
1. OtVD0MOMA16 OEQaRS (cooElemA)
Enlwslea Foe
ii. ur.camou ~a~aer o., oar
a. uhat deoisaated sod intos+yl seetsattowl oppostaottL@ ase !o th 1are0la[4 deiolty!
None.
s Vwie eee omvo,aa vrojees ai.oa"..,m oa.ssa= .+.emesas.l Q...t it go. dsMeti0a.
ee tsopostl wma• co srdwA or coetrol lsauto oe tsmmtion, iaelodiRe reeraatloiml oppostuet-
tU• to et prowided by the pcojeet ot sprlicaa!• sayt
NA~t- A=] 1 [`ah _
U. 82S:01IC AND QRZUMI. tRLStRVA:iOH
a. An tbra sq plaees os obrete ltaced oa os ptopose4 tos dtioRal. aase os loesl oseNe.a-
ttoe tesistess bpro Ro Oe oe ot oest to the •ito1 ii w, pnesall7 doeerlbe.
b. Gaerally deseri0~ any landsaclu or ptdeoee of laletorie aretusoloj3eai. mfaosl(ie os enltucal
Imp0ltintt Im011Sf t0 Of 00 OT "tt t0 the siCe.
None.
C. tcoposed oesswas to r"ute os eooceoi i"acts. aeqt
Not Applicable.
LQaosiO paalte stsuta aad UglasTa Nevtus t1r sit* sM descHbee proposed sceaN to the
eslesieg asaac q.cw Starse •i" pLti, it asW.
From Sullivan Road to Euclid Avenue to the
plant site. b I• •!t* evrsaatly Mrrsd dy pne3k trawiCt I! ioot. vbat !o the apgrorxtoate dissawe to the
osames Ctawit stept
Yes.
a 11av wW pariLLej opaes• raald the emplatsd Drojaet lrvet 8ev aaay vould e!r pe-ojeee 411adaac69
-A, New narkin,g s,paces - 35
B. Parkin4 spaces eliminated - none.
4. Vill :Ls ssautre any ow twd& os stsmeg. or teprowmnt• to sslselas ew" or seeac•
ooc inala"es dciLvorsist tt so, tewsal17 desedbe (iodfeace vlrttrr pneite or psivace).
No improvements are reguired to existing roads or
streets. On-site plant roads will be constructed
accordina to the site plan (Please see buildinq permit).
iti3l ttw 9re}et vsm (os ooens to tL& Lr0lat@ v!e!a!q o!) %atar. "il• o: ak ecrwoorcatbnt
It so, imesM17,1 ascel6e. .
A. Water for drinking and sanitary uses B. Rail for incoming industriaf raw materiais
C. No air transportation.
9
~ ' SJ0~11L 01A~A1fQ
(vl►C 197-11•460) Seccfoa il 10.230(2)
a. LN9Ia0MM:AL CLDQi3 (eeadeued)
To•►l+uatioo fot
I►arney 0S• Oaiy
C. Bw ssuy rablCVLt «sy, pee e.r Monie be g.nts.c.t es ehe eaepLted psujeett I[ knorn,
iadicate vbA psat •roulA ooeus.
cr
12 t Lcka / day
nenmi-p
15 trucks/day - outaoinct
27 t-riinks jdaR - tn~,tal IRlc.,s ernz1JeK1t4. +V'►Ps
3. *roPwses msunre• co ssQnes of tontcot teaesspostatfos iqacajl !t uns
On-site D,lant roads subjected to truck traffic
will be paved and kept clean to reduce fnqitive
dust.
is. miac sEMces
4todd t!w p=ojsat tswlt ta ao loenaea osd tes po`slte "e.ins (toi ex.apuo tise qsoatelao.
Vollu prottesiea, lwitb e.ae+e& sebooL@ ett+et)t tt so, pasrallp dasetl0a.
Whi le the plant woulcl have its own f ire-f iqhting .
facilities, a catastrophic fire may require belp from
the local fire department.
0. P+toyo"d osaaure• to rsdves of eont*o1 Otnec towt• oo pnelie senriees, lo aert
In addition to fire protection, the plant would
also have plant protection forces to reduce police
protection needs.
16 v:n.nss
u ~ as the sitet tent e~fty tutal •
~aMe l~pboa s nitae~ qwt septle qissa, D osceiba etw otLlitie• ttat an oedyomW tot tbe pcojset. tM ntlitt7 preridios dr oeeviu aed
t!r Zaawrsl conattoetioa setivitlem ott t!r •!u o= L tl,e isandiate vleialtr vueA alghe Oe
neadad.
Naft»ra 1 Qaq and _1 p_tri ca 1 service s W4shington
Water PowerF power lines and underground natural
gas piping.
c. stCH►:vuc
~
1. ct+e unaesolgmw. Omas a04or t!r pamlty of p.r3ury ehaR ter aOore ftepeaa4s ss* ..ft eeusesYuy .ne co e!r Oeu of er ImovLdja. Ialao
vndesscaad t1ac, s,ouie tAars De any vllltul statop"untatloo of niiltal Lek eI tull dla2esnre oe A pseto eM rancr ssy viOAsav any
determlmcion of aomisaiticaoee ttat it wight issur !o talLaeas upon tUs ebeckiioc.
c.Le: 5 79710 8 Pr, e h Wojciechowski, Jr.
A,,,(2 cFL.. .s ds ~►v.7
It~S , I nc . P. O. 8ox 10 8 7
~oe )773-9 1 Post Falls, ID 83854
p.c." c,o,.ung ro„ Kenneth R. B levins 7/ 5/86
ft,m, ( 513 ) 422-4521
roa sTArr nsi oxct
ss.tt asber(•) r*devios elrekil.ti • f+
•sasd oa c•~call s~.iw o! clr e~l~entaL ebaelcita aed eelrs }~rtto~at loto=aatfooo cb stallt
A. C6ee1ud4• ttrt tlsen ur oo puba►1M @Wtieaat Odftn. V"Cu aoa reeoersads • aeaeslmcioa ai coasignitieaoe..
Coaeluda• ctrc pserOaOL aft!liwt adw:gg aaaiqoarn[al faoaeft Qo aiu toe t!r enss+ea4 ptopeul an0 trcmrodo 4 attiNted dacss-
itsAttos of ooosiPilieaaes dtD eomitioer.
C. Conelndsa tUst tirn an probs6L siseltiuas aQ"ss* sotroemaosal tmgacts sod taeaoneedo • desaestmtioa of •ipilieaoee.
m= m - $75.00
10
i
t
r
A I RPOLLLU,T IbN CONT ROL
IMS PLANT
SPOKANE INDUSTRIAL PARK
Y
Appl icat~ion
For
Permit to Construct
STATE OF WASHINGTON
SPOKANE AIPR FOLLUTION CONTROL A-UTHORITY
July 7,, 1988
International Mill Service, Inc
P.O,. 8ox 10,87
Post Falls, I`D 83854
(2,08){7731-92l1
1
TABLE OF CONTENTS
1. SITE INFORMATION
2, SITE PLAN
3. DESCRIPTION OF FACILITY
4. SPECIFICATIONS
5. DRAWINGS
6. EMISSION SUMMARIES
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7. ASSUMPTIONS AND CALCULATIONS
8. PROJECT SCHEDULE
9. STATE OF IDAHO FORMS
Section 1 - General Information
Section 2- Fuel Burning Equipm►ent
Section 3- Processing and Manufacturing Operations
Section 5- Storage of Liquid Fuels
Section 7 - Hazardous/Toxic Materials
Section 8- Material Transport and Handling
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SITE INF ORMrAT'ION
I
PARCEL 1 & 2
That portion of the Northeast One-Quarter of Section 12,
Township 25N, Range 44, E.W.M., Spokane County, washington
described as follows:
Commencing at the Northeast corner of said Section 12; thence S.
89°36155" W., alongothe North line of said Section 12, 1919.69
feet; thence S. 0 21100" W., 770.97 feet, to the South
Riqht-of-Way line of Euclid Avenue and the true point of
beginninq; thence S. , 89° 49' 03" E., alongthe South line of Euclid
Avenue, 1749.16 feet, thence S. 13o37 2411 W., 160.09 feet, thence
S. 31° 34135" W., 240.06 feet; thence S. 740 5915011 W. 1646.71
feet; thence N. 0°21'00" E., 791.96 feet to the true point of
beginning.
Area = 21.81 Acres
S'ITE PLAN
NOTE: Final Site Plan will be submitted Jul'y 11-15Y, 19`8,8
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FACILITY DESCRYIPTION
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3. DESCRIPTION,
IMS PLANT
U.BX. RECYCLIAIG AND DROSS RtGOVERY FACIL'IT-Y
iMcGRAW CONT,RACT,NO . 1429 - UBC RECYCLING FACILITY
McGRAW CONTRACT NO. 1430 - DROSS RECOVERY FACILITY
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IMS PLANT
U.B.C. RECYCLING AND DROSS RECOVERY FACILITY
FACILITY DESCRIPTION
General
The IMS Plant is divided into two major Process Groups:
(A) UBC Recycling Facility (B) Dross Recovery Plant.
A. Aluminum Used Beverage Can (U.B.C.) Recycling Facility
The proposed recycling plant will be designed to convert
used beverage cans (UHC's) into hot aluminum metal.
Incoming UBC scrap and ather scrap, up to 140,000,000
pounds per year, from Kaiser's pri.mary aluminum smelter
in Mead, Washington and the Trentwood, Washington rolli.ng
mill will be fed into a system us ing techno logy similar
to that installed at the Alumax/Texarkana or the Golden
Recycle/Coors facilities. IMS will transfer the hot
~ metal to the Trentwood Works where Kaiser will convert
the hot metal into rolling ingots.
B. Dross RecoverX Plant
This proposed plant will process aluminum dross from
Kaiser's Trentwood Works & dross generated by the
proposed U.B.C. Recycling facility. The plant will
process approximately 50,000,000 pounds per year af
Aluminum Dross and return the metal to Kaiser's Trentwood
Works.
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UBC & Dross Recovery Plant page 1
Process Description and
Brief Descrs.ption of Equipment
(A) U.B.C. RECYCLING FACILITY
1.0 Production
The proposed plant will recycle approxi.mately 140,000,000
pounds of scrap per year and produce hot metal and sow
(cast solid aluminum weighing approximately 1,200 lbs.)
for transfer to the Kaiser Trentwood Works.
2.0 General Design Criteria
In the des ign, purchase, installation, and construction
~ of this facility, certain general design criteria apgly
to all areas. These include the following:
2.1 Energy Eff iciency:
Energy conservation will be a major i.nfluence s.ri the
selection of all equipment and equipment options.
Emphasis will be placed on use of the latest
economically feasib le materials and technology to
minimize process fuel consumptfon.
2.2 Furne Abatement Facilities:
The facilities will be designed to minimize fumes and
particulate matter emissions. The plant design will
be generally based upon existing UBC recycling
installations at Alumax/Texarkana and Golden
Recycle/Coors in Colorado. The fumes or airborne
dust will be collected at the following points:
. Scrap Preparation Facility
. Delacquering Furnace Area
. Charging Well at Furnace #1
. Charging Well at Furnace #2
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UBC & Dross Recovery Flant Pa9e 2
Process Description and
Brief Descriptxon of Equipment
(A) U. B. C. RECYCLING FACYLITY ( Cont inued )
2.2 Fume Abatement Facilities (Continued)
The fumes or dust laden air will be collected at the
abovs goints thraugh hoads and ductwork. These fumes
wilZ be passed through fabric filters priar to
discharge to the atmosphere.
2.3 Maintenance:
Reliabil.ity, accessibilaty artd repairability of
gracessing, rnobile and ancilliary equipment wil.l be
emphasized in all areas ta m3-nimize dgwnt:.me and
pravide good working conditions.
2.4 Pracess Contral Systems :
Anumber af pracess controls wi.ll be used to enable
the qual ity and purity requirements of the hot meta1
to be met.
FACILITY DESCRIPTIDN
3.0 Receiving
Frovisions will be made to receive aluminum scrap
packaged in a va=iety of farms:
. laaled
. briquetted
. fl.attened loase
. shredded 14ose
. mill scxaps
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UBC & Dross Recovery Plant Page 3
Process Description and
Srief Description of Equipment
(A) U.B.C. RECYCLING FACILITY (Continued)
3.0 Receiving (Continued)
Scrap receipts, in all forms, will total a maximum of
140 million pounds per year. The scrap receipt mix
will normally be 50$ by truck and 50$ by rail car.
Al1 baled and palletized scrap will be unloaded and
placed in storage using fork-trucks.
Al1 trucks and rail cars will be weighed in and out
us i.ng in -plant scales.
Inside storage for 2,000,000 pounds of scrap,
briquetted and on pallets, will be provided. An
outside storage area for 6,000,000 pounds of baled
scrap will be provided.
4.0 Metal Preparation
The shredding and delacquering systems will be capable of
processing 72.4 million pounds per year of UBC's in
loose, baled, or "briquette" fo=ms. The larger scrap
from the Mead smelter and the Trentwood mill will not
require shredding and delacquering. Bales of scrap will
be broken down using a bale breaking device prior to
feeding into the shredder.
From the shredder, scrap will be conveyed to the
delacquering furnace system. A magnetic separator will
be provided. The delacquerxng system will be designed to
use the paints and lacquers from the UHC as a portion of
its processing energy requirements.
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UBC & Dross Recavery Flant page 4
Process Descriptian $nd
Brief F3escription af Equ.iprnent
(A) U. B. C. RECYCLING F'ACILITY (Continued)
4.0 Metal Preparats.on ( Continued )
The shredder, delacquering furnace, and ancilliary
equipment will be designed to operate continuously as an
integrated systern.
Because of anticipated downtime an sys tem companents ,
certain bypass cagabilities will be prvvided:
4.1 Diea.aCquering Fux'ne3ce By-Pass :
When the delacquering fuxnace is down, scrap being
shredded can be diverted ta interim s torage .
~ 4.2 Shredcl er By- Pas s:
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When the shxedder is down, scraP previously sMredded
can be taken frorn storage and charged to the delec -
quering furnace system.
5.0 Melting
fihe delaequering furnace will discharge hot o processed
scrap vnto a conveyor. The conveyor will have the
capability to drscharge ta either of two melting
furnaces, ta bvth melting furnaces simultanevusly, , or to
diyert the grocessed scrap for shQrt periads af tYme.
The melting furriace configuration will c4nsi.st of a fired
hearth and an exterior well. The exterior we3.l will be
isoiated frc,m the hearth by a wall cantaining a submerged
arch that will allow circulation between the well and the
hearth. Aflux, cvnsisting typically of 4$ , C2S% sodium
chloride,48.6251 potass ium chloride. and 2. 75 % sodiurn
aluminum fluoride, wi11 be charged into the well.
Shredded and delacquered scrap wxll be fed into the well
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UBC & Dross Recovery Plant page 5
Pracess Description and
Brief Description of tquipment
(A) U. B.C. HECYCLING FACI LITY (Cont x.nued )
5.0 Meltinq ( Cvnti-nued )
by the delacquexing furriace disGharge canvegvz/feeder.
5om.e scrap will be charged into the well by fork-trucks;
same will be charged ta the hearth!
The furnace well will contain a malten metal pump and a
shrouded auger to farce a continuous circulation of hot
metal from the hearth thraugh the well. The auger will
subrnerge the shredded scrap as ragidZy as possib].e. A
dust collectian system, consistYng af hooding, ductwork,
and a baghouse will be provided to handle fumes fram the
charging well.
A].1 pfimary ingat, and other clean scrag, will be chaxged
~ in the hearth.
.
Two types af dross will be generated by the furnaces.
Wet dross will come from the melting furnace well and
will cansist of spent salt, dirt, oxxde, and free
aluminum. Wet drass will be hand-ska.mmed inta containers
and allawed ta eoal. Hearth dross. €rom the melt+ers,
will be removed by fork-truck-mounted skimming taols.
After cooling, tIYt dross will be placed in a starage
area. B4th wet and hea=th dross will be accumulated and
transferred to the Drass Recovery Plant for gracess ing .
MolteA metal will be transferred from ths melting
furnaces to 15.400 lb. capacity cruca.bles. These
crucibles will be dclivered to the ICaiser Trentwood
FacilYty f4r further processing,
6.0 Ship
,ainia
IMS wi1l provide the crucibles needed to transfer hot
metal to the Trentwvod mill.
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UBC & Dross Recovery Plant page 6
Process Description and
Brief Description of Equipment
(A) U.B.C. RECYCLING FACILITY (Continued)
7.0 LaboratorY
The lab spectrometer, for metal analysis, will be a
direct-read-out unit with a printer. Samples will be
machined by an automatic sample lathe.
8.0 Plant wastes
All plant garbage, trash, and otber wastes will be dis-
posed of off-site in an approved location.
9.0 Plant 8uildings
It is anticipated that maximum use will be mads of
"customized", pre-engineered, building technology.
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10.0 Major Equipment
The folowing listing of major equipment is based on the
above facility description:
Quantitx Description
General Plant/Raw 1 Air compressor
Material Storage
1 Mobile equipment fuel
tank
1 Scale
1 Truck dock board -
hydraulic
1 Rail car spotter
2 Tractor trailer with
flat bed
v
4
UBC b Dross Recovery Plant page 7
Process Description and
Brief Description of Equipment
(A) UBC RECYCLING FACILITY (Continued)
10.0 Major Equzpment (Continued)
Quantity Description
Metal preparation 1 Mechanical bale
breaker
1 Shredder feed
conveyor
1 Shredder
1 Shredder d ischarge
conveyor
1 Shredder system
1 Magnetic separator
1 Dust collection system
with Fabric f ilter and
~ fan
1 Delacqvering furnace
system with fume
collection hood &
duct
1 Delacquering furnace
discharge /mel ter f eed
convey or
Cast A=ea 2 Reverberatory Melting
furnaces, charge well
type, with fume
collection hood
1 Fabric filter with fan
6 Crucs.bles with heating
system
Laboratory 1 Spectrometer
Build ing 1 To house equipment and
provide storage space
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OBC & Dross Recovery Plant page 8
Proces s Des cr ipt ion and
Brief Description of Equipment
(B) DROSS RECOVERY PLANT
SCOPE
This proposed plant will grocess 50,000,000 lb/yr of aluminum
dross and return the recovered metal to the Kaiser Trentwood
Works. The Dross Recovery Plant consists of the following
equipment:
EQUIPMENT
. Dross Concentrating Line
. Two (2) 131-0" Diameter x 271-0" Long Rotary Furnaces
. Baghouse for Rotazy Furnaces
ti . Holding Furnace
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. Mobile Equipment
. Building to Shelter Dross and House Process
Equipment
OFERATING PROGRAM
This dross facility will process 25 million pounds of aluminum
dross per year, delivered by Kaiser. The remaining dross will
come from the U.S.C. Recycling Facility and the outside
market.
IMS will receive, store, and process the material and return
hot metal or sows back to the Kaiser Trentwood Works.
The salt cake will be marketed or disposed of at a suitable
disposal site.
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UBC & Dross Recovery Plant page 9
Process Description and
Brief Description of Equipment
(B) DROSS RECOVERY PLANT (Continued)
PROCESS DESCRIPTION
Description - Concentrating Line
The Concentrating Line will consist of a crusher, a grizzly,
an impactor, a classify ing screen system, and the necessary
conveyors between these items of equipment. Hoods and
ductwork will be provided to collect the dust that is formed.
The ductwork will lead to a baghouse having the following
specifications:
Type Pulse Air
~ Design Flow 38,500 ACFM
. Design Temperature Ambient
Bag Material Woven Polyester
The product from the Concentrating Line to be processed
through the Rotary Furnace is loaded into the hopper of the
furnace with a front end loader. After the material is fed
into the Rotary Furnace, the Burner is moved into position.
After the Burner is in pasition, the melting cycle starts.
The total charging time is approxi.mately 30 minutes and the
melting cycle is 2.5 hours. Once the melting cycle is over,
the molten metal is tapped through the metal tap hole of the
furnace and it is conveyed either to a holding furnace or into
sow molds where it is cast. Once all the molten metal is
remaved from the furnace, the molten salt is discharged into
receiving boxes. After the salt is svfficiently cooled
(approximately 2 hours) the boxes are removed bp fork lift
truck.
The combustion gases and dust from the Rotary Furnace are
conveyed to a baghouse. The clean air discharges through a
fan to the atmosphere.
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UHC & Dross Recovery Plant page 10
Process Description and
Brief Description of Equipment
(B) DROSS RECOVERY PLANT (Continued)
DESGRIPTION - ROTARY FURNACES
Furnace:
Type Rotary
Size 13 ft. dia. x 27 ft. long
Capacity 16,000 lbs.
Burner:
Capacity 16MM BTU/HR
Fuel Natural Gas
~ Baghouse:
L
~ Design Flow 40, 000 ACFM
Design Temperature 275°F
Eff iciency 98•5%
Bag Material Woven Polyester
A. RotarY Furnace
The Rotary Furnace is a large drum 13 ft. diameter x 27
ft. long made of steel. The drum O.D. incorporates two
steel rings (tires) which sit on four forged steel
rollers running on roller bearings. The inside of the
furnace is lined with refractory.
B. Burner
The Rotary Furnace is heated by a 16 MM HTU/HR natural
gas Burner with automatic controls.
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UBC & Dross Recovery Plant Page 11
Process Descra.ption and
Brsef Description of Equipment
DESCRIPTION - HOLDING FURNACE
The Hold ing Furnace accumulates the molten aluminum from the
Rotary Furnaces in preparatian for metal transfer to either a
sow casting facility or to crucibles. The furnace is similar
in bas ic concept to the melting furnaces in the UBC Plant
except it is much smaller and has no charging well. The
furnace will have the following basic specifications:
Holding Capacity 45,000# Molten Aluminum
Bu=ner Capacity 10,000,000 BTU/hr.
Fuel Natural Gas
Inss.de Area 100 sq. ft.
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SPECIFICATIONS
i ~ unmrsai
otation
Engrneer_
~ng u
Corporanon 804 Fimt AVMue. NIAf. Cedat Rapids. towa 52405 • Phone: 319-365-0441• Yelex. CRUS!-1ER !iQ-CDR 46-4443-
~ c1i~tR1URf filrrUti~.7 I~o
T= GOMPAN'Y, n+]C. lo++atauon no_
M]&Il@tAWRi.. OhiO p,ge m - dace
4~~IP~
Atte7t1o21: Y. Hicb2Lel M1beL"t 1 2Za
;v310~rre1 I~'raj.ec.'t Frigineer Iob IactorY. cLdar rd/1
IMpv:tant. .hm Droolm okwft awaan aoa+e the quatalion iS in elfBC1 far 30 days and is sUt
auautiua mrnaer a+t+uqwo hoen
ap~+3IwA1~ auoled may allod tb IhE lerms and ctinditians as stated art reverse ~
quan- apPrax wl unii cxlcnsial
Itern tilY pacl number J dcsaipliarr of matarfal RaUn4s pricc -
REFMEGE: mwm)m MI~ 3Emm, INC.'s
KkUM -ALUgnM - Saus~eC~ ~
Tidabo
~ta
. J
AppLICATION-: tised Altminum Rigid Beverage Qontainer 4,~,-..__ ~ y..-..-•
Scrap (UBC) , Delwqiering and 14elting Preparation
Systesn ta maximize the value of used aluminum rigxd
beverage contariner scrap (UBC) rp-ccyafng by
a~ova~tp~,is~ag tt~e fa].lowing:
I 9gregate the ferrouGS me'tals to virtually to% ^a
eliminatre the free irort fzcta the f3.anal procltact,
~ ta e1iminat.e u3nevesswy loading on the
avwnstream ael.acqu.e.ring grocess e, arcl to prova„de a
'maws of r]et+ennining and cantral.ling the guality
af the scrap pt-trcharsed by facilitating the
quawtificatian of the ferrous retal
contaminat; on,
Sagregate as rnUCh of the dirt a.s possible to
virtually el-f.rninat+e the free silica froan the
final praduct , to eL iminate mmecessary load i.ng
on the clvmstream r3elacquering process, arxa to
minimize the awmt vf dross generated by dirt i.n
the da*mstreafi melting process, and to grovi,de a
means of determ.ini.ng and controlling the quality
of the scrap purchasec3 by facilitating the
yuarYtifxcation of the dirt c:ontaniriation.
.
I~rioduce aunifon-nl.y sized procluct, in the rar,ge
~0f tCii[InS. 2 1RCheS pll1S 1f 8 ].13C~1f Wit1 t~.' ~
flexibflity to vary the gradation , wfth a mini
of rr,inus 1/8 ihch al.mtfnutn ffnes, ard a c3ensity
~ of~,'1 Q to 15C pouna~ pex cub~.e yfao~~t;J wi~ the
~ '~r,'~~ ~1~.+~~fi~le
~.P..Xi3f.1„~~.~.tC~V~~~~.. d~S.
f o~srr&6 ...eruv &a
i~y: o ~a~
me3.ting prrxesses to be opta.n►izea.
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StlBSl1NARYOFTNE • . • CQRFQRATlOiV
' F+D4iU !!S ii09 "1 :
~ Universal .
Eiigineering quotation
COPPOrdHOR .
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800 Flrst Avenus. NW. Cedat Rapids. lowa 52405 • Phone. 319-365-0441 • 7efex: CAUSNEA NQ-CDR 16-4443
a:tomer relK«+a 10
aAL
CMaGM arVANr, uNce aw»t,°^
Midaletown, CJUo H-
deater pape o0 Wc
Attention: I. Michael ILai.bect 7 4/1
customN Project Engineer tob lactory ceaa< <av,o:
important. .rtee+ aamp psns mnliou .oore
oMati«+ amed emalen aoo !ht quotation is m ellcct for 30 aays and is su
'awffiLO"s amtb "w' •IW
pritt lo Ihe terms and eon0itions as state0 0n feverse
item QuaM pah number ! description ot matanal aDPr°x• wi vnit extensic
toty pounds price
Minimiae the power consunpt.ion in the preparation
provess.
System, when ar3equately fed, shall be rateol at
~ 6,750 pourds per hour on an operating average basis.
System shall be capab~.e of tope~cati.tyg on a 24
1 ours per_aay. .7 aays per ~aeek ba"sis; ard when
roperly operated and mafnta~ecl,it shall be capaba.e
f realizing a substainabse utilization rate (definea
.
~ s o"pera~ing"t.iaieo°`mfnusqq"mafiite~cianice'time)~of `at least
• - ~Snrk,ez•m"~oa~r. ~ ~=~.~-~rs► e--Y. a .,rr•.~ *
; 75~, 0 ~pounds~;per~,hour o ating averaqe at~a
~ $p zatfoa ratet equals appro~x m~ately~.20;000
t~ ~..w r.a4t~M •s~s.r.r.a - r s
:pemhour~~ca~a,coCthe' aeti,anstiream
~:~•~~s' .i`i:'~1
Sy~~em shall allow for the future addition of a
orage Gbnveying Systm.
'7hA usea aluninum rigid beverage c:ontainer scrap
(tTBC) wi11 be delivered to the 1;L%cycling Faeility in
form of steel wire tiea bales (in sizes up to 42
nches by 45 inches by 72 inches, an3 with aensities
to 40.0 gourr3s per cubic foot), and steel strappea
~undles (in sizes up to 45 inches by 54 inches by 57
tinches) of bri9uettes (in sizes uP to 9 irches bY 15
inc2vs by 21 inclies, ana with densities up to 45.0
, unds per cubic foot).
_ _ _ .
~Xire~s,,~~ho1dung the bal.es together will be
enoved. man►u~l~, an~3"t M-es 6r"olaen into"24 inches
~ s either b~~an., ~Si~'s.~'oadeag•. ainst stee
'r~'~7M►~w~~.+I+R~ ..rw, w ti ,w.P.~v«V(j~ t. ♦
inea`~hra.Ll,rora.jlydraulic ;M uckleboa~a eale
ianer,,,,arid Iaader before they are fed to the
eec~er. , .
e steel straps holding the burx~les of bricjuettes
, oge'ther vaill be renoved manually before they are fed -
~ the fteder.
SfJBS/D/ARY Of THE • : • CORPpRAT/ON
fOR1A 145 Iiaw "t
- ~ ~ univemai .
- -
Engineering quotation
Coroomoon .
800 Flrst Avenue. NW. Cedar Rapids. lowa 52405 • Phone• 319-365-0441 • Telex: CRUSNER HO-COH 46-u43
~ cuttonwt tMK~nq no
ux~~s~u
MaGM QOMPAW' lNC. quoution eo
Middletown, Chio Fi88-51
Oeater pape no. daie
Attention: I. Michael I4eibert 3 4/12/8
cuStomet projer.t Fhgineer lob lactory ceoar faptos
important •hrn aotnnp otax oenlim aeoWe
a,,,,,,,,n „mbo of",w fto,,, tAe puotation is in ellect lor 30 days snd is s
~fcation PW iiW to IAe terms and ton0ilions as staled on reverse
ac.
item QuaM part numbet / desctiption ol malerial approx. wt. unil
lity pounOs prfee extens~
fbr the application described above, MUVEEtSM
ommmum 00RPORATION remmmends the following:
~ 1 SAMMERNILT~ - USID AlMINUM RIGID BEVERAGE
OoNEUNER 9CFtAP (LBC) ► DETk4tJIIRIlNG At1D NELLTIING
PREpARATION SY5TF29; ILI4~S7tATED BY PRELIMIlPM
ppN~EPT[AL ANp GENERAL A,RRANGEMM DRAW]NG CE588-1636
REVISION A; C0N5ISTING OF;
I30►t'E• 7he~ - B~ CSr
.
INC.,iQelpx 160=6E; Hydicaulic; 1nuc3debo=, 8ale
Frarne with~
ctioner and ?oader,,,aioetional SkLd_'
~r
s gresently.~ _ ~
~
• . * Sb .r. 0t,•.'»
1 WNUMUM - 26,750 POOND6 PER HOOkt OPERATNG
AVERAGE CAPACITY, BALE SE:.TION AND SRIQ'iZTl'E,
FE&DING, , PRMPM MfAMMIC SEP19►RATION,
FR3MY G, S'.,LDDIlNG, SDOONL'ARY MAGIMIC
SEPARATION, SBCONDARY SCREENIlNG, AND CONVEYIM
FCRTION; OONSIS'1'IIJG OF:
1SET ~ad~S - NIQO - Feeder, Receiving Fbpper
with Rubber Seals aunci Supports, and Side.boarc3s with
Suppotts.
Reoeiving area 58-1/4 inrhes wide by 15 feet 2
inches iong by 36 inches aeep.
Siaeboards 48 inches high.
.
Reoeining area designea to interface with, and
stpport the inside edges of, receivirg area pit
covers.
WeLc7ed, reinforced, steel construction in bolted
sections with liftirig eyes.
~ •
. f r--
r-ORM 1-45 p4v "I SUBS/D/ARYOFTNE • : ~ CORPORAT/ON
4 . ~ universal q u ot a.a o ri
_ ing
~Eng tneecoroomron
800 Firsi Avenus. NW. Cedar Rapids. lowa 52405 • Phone. 319-365-0441 • 7elex: CaUSHER HQ-CDR 46-4443
~ austoi+~er rNKSna rw
UNIYERSA!
MiCQiAW '►'ZiDN OQWANY, II~:. auot~~~on ~+o
Mlddl@tOWYi , C110
4ealet papc no aatc
Attrention: I. Michael I-bibert a 411 2ZELR
custome~ ~~ject Engineer lob latlorr, ceeat rooas
importanL •he adoiro, pease owfttwn aeo,►e
paceutron auan0a oa"atson hom the Quotation is m eltecl tor 30 days and is sut
weciaa+wn: a►olea mar ,uea to Ihe terms an0 con0itions as statec+ on reversc -
ooom _
Item auan- part numDer 1 descnplion ol material I apD/0x' wi unit extensic
lily pounOs f prite
ISET VJ9WKILLS - IJIOD - Feeder, Receiving Area,
At Obvvers.
84 inches hi9h, 36 inches wide clear all arourr3.
W-Lded, reinforced, steel construction in
sections with lifting eyes.
1 - NI00 - 60 Inclws 14icie By
~ipproximately 57 Feet Inng, Moael FD-4, trawler
-rractor Type, Apron Feeder.
L
~ Designea to minimize the number of supports abave
graae.
Wielderl, reinforced, steel frame iri bo1ter3
sections with lifting eyes, impact rai.ls under
the c3eck fn the horizontal receiving area, ana
sectionalized, bolted, carrying roller supports.
Overlappi.ng, formed, steel flighcts with lifters,
bolted to strands of D-4 crawler tractor type,
sealed chain.
D-4 crawler tractor "Lifetime Lubricated" type,
carrying rollers.
D,-4 crawler tractor "Lifetim Iabricated" type,
return rollers.
Segmental, cast, abrasion resistant alloy steel,
hea3 sprockets with an oda tooth design for
double life, bolted to cast, steel hubs keyec7 tio
an alloy steel shaft mountecl in double row,
sPherical, self-aligning, roller bearirrgs with
cast, steel bearings; grease lubrication.
03st, abrasion resistant alloy stee1, tail
" traction wheels keyed to an alloy steel shaft -
FopM 145 ne. 8-e1 SU@S1DIARYOF.THE • = • COAPOAATION
I UniveNal i •
EngineePing quoiatior
copporgion
84o First Avenue. N'W, CBftar Rapsds. Iawa 52405 • Phone 3W385-0441 - Selex CRUStiEP HC3-CDR 46-4443
~ aes~orr~ar r~.r~rra~ no
UI~iYER~AI
MCGPJW CWAW, nac& mmsati°^
M.iddletown, axio H88-5 1
dealer pape na daie
Attent.i.on: I. Ni$chael It ibert 9; 4/1218
c#1StOmtf ~~~~t Eryg13'1ee1C lab iaclDrY Ctdai raPeOt
imporiant when P+4ermp, pkasa m~ mum
the quotation is in cllect Imr 30 days and is s
s°v°ptdi~~t~ q~i~ol ~twnl~ o hen
Ia Ihe IEi[11S 81kd CoRdJIMOfIS a3 SI8t6a an 1lVfifSt
ytKt - -
jiem qli y pat1 number 1 description ot matetidt apProx wt nnit ~x1e~so
pounds ptics
ntounted i.n double row, sphericaZ, self-al.igning,
roll.er beari.ngs w,i.th cast, steel housings; grease
lubricatian. .
5crew type, flight arxl chain assmhly take-ups.
ISET HAMMERKEEL5 " IrTICO - Feec3er, Side ancl 'lail
Section G.iards with Supports.
Expanded metal type.
~ WWecl, r@3nfolCer3, steel ConstrocrtfoA in
reraovable sectians.
1 k~.~•~S - iTIM -Feeder, 25 Horsepower,
Hydrostatfc, Var3.aale S'peed Drive.
gmft mvuntec3, hydraulic motor with an adapter
inowifie3 an fihe Feeder headshaft~, an3 a toCgue
arm.
ily3raulie pawer mit including a tatally
ericl.ased, fan C04l9dr squirrel cage indu7tion,
ClectCtC Zt10►'t.Qt (Lb1tGd $tate5 maTltlfe3L'tuCe); $
coup].ing with a gs.ate tppe guard; a pistvn purnp;
acaoler with a fan and shraud; a reserrc~~.r; a
" filler/breatheX/r.ap; a clra.i.n with apZtag; an oil
lenel gauge f a suctian fi'.ter wit'rt a vacuun
indicatar switch; a retturn line €ilter; a relief
val~e; a charge gressure gauge with a shut-aff
valve; a ser;ro cantra►l oalve; an oil loss/law
Ievel switch; a h.igh tmTexat ur'e switch; ard
plunbing between the cc-npoxents.
lose, and tittir,gs between fi1e hyc3raulic power
unit and mator,
.
~
~ - ~ -
FOROA 145 Rev 84% sues~~IARr oF rHF ; : . CQRFDRATION
. ~ universai .
.
Engineering qLo....atiion
Corporation
~ 800 First Avenue. NW. Cedar Repids. lowa 52405 • Phone• 319•36541441 • Te1ex• CRUSNER HO-CDA 46.4443
mer tMa~nn no
(UNIVERSU asto
)rM,w oH oorPANr, nac. ~~~~ion no
Middl.etown, Chio H88-51
dealer papc no oote
Attention: I. Michael Mibert 6 4 2/8 t
customer Project Engineer loe lanory, caat r1101as
importallL wnee o.aerfnp, puss oentan •sore
cwa~on a,meet eeviateit aom the Quotation is in eltect for 30 days and is su
soedt"'hm °YObd ~~led to Iht lermt anG eorbitians as SlaleO on rQVerse
Orae
item puaM part numDer ! descnplian of malerial apprax, wt uni1 extensic
tity povnds prict
1SET Id= - Feec3er, Full Lengtll,
Cable Operatec7, Safety Switches with Nbunting
Brackets.
1 HXMMEMIIE.S - Feer3er, Oischarge Ehd Aoa3 with
Belt Curtains, anc3 Supports.
WeMeci, reinforced, steel constrix.-tion in bolted
sections with lifting eyes.
1 SET HXwF2MltLS - IJI00 - Peeder and 19ccessories
~ supports.
~
Wielded, reinforced, steel construction.
1 6AiOMWIGLS - Feeder to Breaker, Split Chute with
Chain and Belt Curtains, Double Acting eyclraulic
Gylinders, and Supnorts.
wleldec], reinforced, steel construction in bolted
sections with 1 ifting eyes.
7 - P+eeder to Bseaker Split (hute,
Sai,ety Switch with a Motmtirng 8rac}mt.
HffgMiZLS - Model 150/150, riouble Curtain,
R3cycle, ImpactMaster II, Bal.e Section anci Briquette
Breaker.
W inches hamrnertip swinq diaueter by 61 inches
wic3e inside the liners.
Feed opening 48 inches high by 61 inches wide
inside the liners.
WelR3ed, reinforced, steel housing; one-piece base
w=th integral rotor bearing assenbly supports, •
- and liinged upper section with double acting
~ hydraul,ic cylinciers, and inspection doors in the
si,des, back arxi top.
FOaM 145 Pla► 041 SfJ9SlOlARY OF THE • : ~ CORP+ORATlON
~ Bi ilversal .
Engineeping u a_a i Qn
Copooration
800 First Avenue. NW. Cedar Repids, lowa 57405 • Phone 319-365-0441 • Tetex. CRUSNER HO-CDR 46-44,43
~ aflomet to1K~na no
U~IICERSAIL
Nk`QZ?~W TION cQmi?AIu, Iic. ouotallon rw
Middl.etown, Ohio H8.8=51,
dtaler pape no O,te
Attention: I. Michael Mibert '7 4,^ ~T
CUSIOmet Project Dgineer lob ladory, ceda► qpios
ImponaQt. wben oraamt, okut a+cMioe seovi
ouolstion a,ffdw eew,lwn aa++ Ihe quotalion is in eflect tot 30 days and is si
soa'i't+aom ouolee ""'r'i'«d
ame lo Ihe terms an0 tondilions as stated on teverse
item Quan- part number ! descnption ot matenal approx wt unit extensi
lity pounds price
Feea opening ana breaki.ng chmbex 1 inea with
boltec3, impact aracl abrasion resistant alloy steel
liners.
Fbat-t.reated and stress-reZ ieved , alloy steel,
rotor shaft; turnea, ground, and polished; glate
type, end guard.
Datsc type, saelded, reinforced, steel rotor;
hard-surfacea disc peripheries; machined, and
assenbted onto the rotor shaft with a key,
, loclazuts, and lockplates.
t
Double raw, spherical, self-aligning, roller,
taperea bore, rotor bearings with cast, stee].
lZOUSing; grease lubrication.
Reversible, slide-in type, cast, impact and
abrasion resistant alloy steel hamrners; S rovs.
Qui.ck locking, hamcner design with cast, impact
ar-3 abrasion resistant alloy steel shoes.
Pr3tnary and se-aconc3ary, impa~.^t curtains; gravity
hung, ard pivoted from the top of the urpper
section of the hous:.ng, with spring arid rod
~ mechanisms with double actfng hvdraczlic
cylinders for indivi:dual outtside adjustrnent.
Impact curtains and deflector plate.lined with
identical and interchangeable, bolted, cast,
impact and abrasion resistant allov steel,
brpaker blocks.
(arbon ste+el, lower and upp-mr, sttipper bars.
1sET UMOMMS - Breaker Upper Section and Daor,
Safety M±ches with Nbmting Brackats.
~
fOAV 145 Rev s.et SU8Sl0lARY OF TNE • CORPORA7/0K
~ univarsai
_ J.
'
Vo_ ~
Engineering ~
corporvion
800 First Avenue.NW. CeGar Rapids, lowa 52405 • Phone• 319-365-0441 • Telex• CRUSHEA HO-CDR 46-4443
C cuttomef 10 .rerVI ne
ft-CRAW CX~N~'1~iNSC~ II~• auotstio„ no
Oeater MiddletOWn, ChiO
paq ~ caie
Attention: I. Michael N~ibert tt
CuSI0fn6t IaA latlory te 7~d
important .nen aatfing olwr meRUOn ,eove Project Er3ineear
auoaaon mrn+oa oawal$a+ uoR► Ilie Quolation is in etlect Iot 30 days and is s
sotdic'w1s wAaw ""r'~ieo
to the terms ond eondilions as staled on teverse
ilem part numDtt I descriplion ol material approx wt unit extensi
tity pounm. price
,
- r
SNOMMUM
1 - ereaker, _3W Ho rsepower, Fixea
SPeecl Drive.
u(,-
/.~50 horsepower, 1200 revolutions per minute,
totally enclosed, fan coolea, squirrel cage
ir-duction, electric motors (Chitecl States
manufacture) .
Aa j ustable , we].+aed, reinforced, steel, motor
momts.
. Motor sheaves with tapa-r lock bushings.
!
t~2' sets of mat~ched V-bel.ts.
,
8reak-er sheave wzth taper lock bushings.
Mcpanded metal tvpe, V-belt d: ive guard in
removabl.e sections.
1 -Feoaer to Brea;:ar Split C'nute
Gylirr3ers, and 8reaker Upper Section and Impa..t
Curtain Cylinders, 5 HorsApo«r, Elvc7raulitz Pow-ar
thit.
Bydraulic power un:t. inclucling a totally
" enclosed, fan eoolecl, souirrel cage indwtion,
electric motor ( Ihited States manufacture a
pirnp; a reservoir; an oil level gauoe; a
filler/breather; a drainport; a relief valve; F-
suction strainer; volune controi valves;
directional control valves; and plurabing betw~~x,
camponents.
Ebse, a fittings Iuetween the hyr3raulic poweer unit
ana cylinaiers.
w
FORM 14S Aew s-rv SUBSIOJARYOfTNE • CpRPORAT/ON
~ universai . on
, iEiiiieePing uo at
g I
corporation
• gpp First Avenue. NW. Cedar Rapids, lowa 52405 • Phone. 319-365-0441 • Tetex• CRUSHER HO-CDR 46-4443
' ~ wsiomer releranca no
UMIYERS~,~L
WcW o oN coWANY, nac. wot~~ion to
Middletowri, Qhio H68-51
dealer vaqe no oate
Attention: I. Michael mibert 9 4/12/1
tuslomer ~~ject Ehgineer 10p taClOry, cedar gapio•
important .►ncn ooata,e, aeasr a=w soowe
Qaiotairan maarx+ orwalron nom Ihe puotation is in eltcct lor 30 days end is st
:palsullom onoleo msr ouea to Ihe terms and condilions as stated on teverse
ptrte
Item 4uaM parl numbet / description ot malerial approx wt unit exlenss
tity pounds ptice
1 HMM14=8 - Hrea)aer to (briveyor A Chute with
Ruhber 9eals, Belt Curtains, Cbvers with Flaryged Dust
Collection System Ductin9 Openin9, and supports.
Welded, reinforced, steel conftruction in bolted
sections with lifting eyes.
Linea with bolted, cast, impact anr3 abrasion
resistant alloy., steel breaker blocks in the high
impact and wear area; identical to, and
interchangeable with, the Breaker impact curtain
~ break+er blocks .
`r 1 SMERRa.LS - Brea)mr ancl Accessories, Support
Fraone with Dec3cing.
velded, reinforced, steel construction with
li.fting eyps.
'SET SWERW= - Srealaer, Di s~harge Area, Rit
Oovexs.
E 4 ircIm-s high, 36 inches wide clear all arourrn.
WeMpd, re inforced , steel con str urtion in
sections with 1 ifting eyes.
1 MLMMERM= - 72 Inches Wide By Appror.imately 87
Feet Iong, Special, Flat, Ba..lt Oonveyor A with
Sideboards with Suppor~s.
Designed to minimize the nunber oi supports.
Welded, reinforced, steel and non-magneltic tal.ate
(in the vicinity of the Separator A) frame and
belt carrying slide pan, in bolted sect-ions with
lifting eyes.
~
Belt. -
FORM 145 Aew e-01 SvesIoiARr oF rHE • : • CoaPoaATionr
Univemai
~
~ ~i
Engineering ~~V
COPPOPKIOR
800 Firsi Avenue. MK. CeOar Rapids. lowa 52405 • Phone 319-365-0441 • Tefex CRUSHER MO-COR 46-4443
CUN1VEEJRtSAALL> astvn+e+ roluance no
NG'QM CCMPANG INC. a+otsaon no
Mi,ddletrnw1, C1hio H88-51
aealer vaqc no aate
Attentf on: I. Michael M i.bert 10 4/12/
tuslomer Pt'OjeCt FYIg1iIEer 1ob luiolr cedar ropios
importent wnen aoaWo viess= oanian aoiwe
osrouteaa eamoe+ ae+atwn toom Ihe Qudtalion is in e11ee1 lor 30 Gays an0 is sc
fOedlKatms Queted my •iIsCI to tne terms ano eon0itions as state4 on E@V@fSE
a~ce
Uem 4uari- parl number l desuiption of material ~ apprcx. N; unit extensti
pounds price
Impact absorbing type, carrying idlers with
anti-friction bearings, in the receiving area.
Feturn idlers with anti-friction bearirygs.
Crown face, c3rum type, non-magnetic plate, hsad
pulley with rubber lagging and taper leck
bushings key+eci to a steel shaft mocmted in
anti-friction bearings; grease lubrication.
GYown face, win9 tYPe, steel, tail pulley with
taper locj: bushings keyed to a steel shaft
~ mountec3 in anti-friction bearings; grease
lubrication.
S.-rew typP, belt take-ups .
Internal, gravity type, V-shaped, b~~t wiperz:
with bolted, abrasion resistant, wiper blees.
r~cternal, spring loaaed type,..lt wipexs with
boltecl, abrasion resistant, wiper blades.
1 SET HANg+iERMILLS - Conveyor k Side and Ta.il Section
Gtiards with Supoorts.
Ecparr3ed metal tyre.
tiel+ded, reinforced, steel oonstrwtion ir,
teaeovable sections.
1 SET ffiNOMII.LS - Oonvewr A, Fall Iength, Cable
Operater3, Safety Switclzes with 14oLmting Brac}ets.
1 Humm~IS -CDnveyor A. 10 Hors-apowrr, FiXea
Speed Drive.
fOpM 14S iin► 6.81 SUBSIDIARY OF TNE • : • CORPORAT/ON
universai ~ ~ ~
b.m.
_
r, ■ o _
o~a
~ ineeping ~
E
~
- a~ ~~~o~
~
R
ga0 First Avenue. NW. Cedar Rapsds, lowa 52405 • Hhone 319-365-0441 • Te1ex CRUSMEA HC-COR 46-4443
~ ca:loenar td•ranoe nw
MYERS~t mcatAw ox oo~eJW, nC* ow»~ion m
Middletown, Chio H88-51
dealet paqe no date
Attention: I. 1►;ich3el Ne ibert 11 4/1 Z
cuslomer project Engineer tob lattoly. Cedar rapu
imporlant, wtwn a0uartp plesst mention aDOrt
o,M181W o„nwo aN„,t= aom Ihe puotalion is in etlect lot 30 days and is
snecaa+uan vneiee m+r +uggo to ►he terms an0 eond. tons as slated on rever:
ote
ilem Quan- pan numDei ! descriptjon ol material approx wt unit exten•
lilY pounds pnCe
Zbtally encl.osed, fan cooled, saairrel cage
irr]uction, electric motor (thito-d States
manufacture) .
tneMec7, reinforcer], steel, mtor momt.
,
V-be1.t drive (motor to redurer) with a renovable,
expandea metal type g uard .
Shaft mumtecl, speed rejucer (mounted on tho-
Conveyor hea3shaft) with an adjustable, torque
arm.
~
1 LS - Co:~veyor A, Zero Spxec3 9witch with
a D1ounting Bra^ket.
1SET SMMM= - Canveyor A and Accessories
Supports.
W-ldeed, reinforcea, steel construction.
i " - Stearns Maqnetics, Inc. -
Spv,1C.~ ~ 2 PaUGy Belt ♦ ~ ~ Sela-clGaf iinM ~
~uspemde~,, Sepai aVoY /"i•
Suitable for iR to 24 inches suspension above thP
ton of Convew: A.
Walded, reinforced, steel franles.
72 incles wide, macJnetic fave.
84 irk^;y-as u•ide b~.1t with boltAd, non-magnetic
knock-offs.
Magnet oi mild steel construction, with pressure
relief valve, and coil wound with Ctass H,
insulatea, alurinun conductor imnersea in
' ttansformer graae oil.
SUBS/O/ARY OF TNE • = ~ CORPOAATION
Foau 14s PAW s-sl
~
Engineering L ota_. -601
~
corpOrdUon
f
800 First Avenve. NW, Cedar Rapids. lowa 52405 • Phone 319-365-0441 • Telex CRUSHEk HO-COR 46-4443
~ wstoa+el tetare$s no
~~~~5~
~!!CC'sEZ~fk TON OQMPANYr INC. auouloon nr►
Middletown, Ohio H88-51
dealer paqe nu aale
Attention: I. Michael Nei.bert 12 4/12/1
CuS10mEr P1•OjE'C.•t Erigifleer to0 lauory cooas raoids
Imporlant •hen aeaaq ae+u anenlwn +oo•e
~lmtltron ewnDel Oevulion ban Ihe Quulation is in ellccl lor 30 days and is st
to Ihe terms an0 con0itions as StateQ an reverse
soealrotio++s a"iea m+Y anal
w~
Quan- appro,c wl ur~n extenSu
ilem ~~~Y parl numbet / Qescription of malenal pounOs price
Crown face, drun type, steel, head pulley with
rubber lag9ing and taPer lock bushing }cey+ed to a
steel shaft mounte8 in anti-friction bearings;
grease lubrication.
Crown faro, wing type, steA►l, tail pulley with
taper lock bushings keyed to a steel shaft
mounted in antf-friction bearings; grease
lubrica'-.ion.
9crew type , belt take-uos.
6~*0M=S - Stearns Magnetic, Inc. -
- 9eparator A, 10 8tirsepower, Fixecl Speed Dtive.
Zbttal.ly en,;losAd, fan cooled, sguirrel cage
inzluction, electxic motor ( Jnited States
manufacture).
6~,.lcied, reinforced, steel, motor r-owit.
V-bel.t drive ( moto r to red ucer ) with a renovable,
expanded metal type guard -
Sha~.;t nOunt.0d, speed redutcer (mountE3 on the
Separator he-eshaft) with an adju..a'olE, torque
arrn.
1 - Stearns Magnetics, L-ic. -
parator -A]%, Zero Speed Switch with a Mbunting
rac)mt.
1~ET ILLS - Stearns Magnetics, Inc. -
=parator A and ~ssories Su ~orts.
P~
TnieldAc7, reinforced, steel construrtion.
1;ET Tr-T - Comvevar A ard Separator A to
° reen arx3 Zbte Box QZUtes with Rubber Seals, ar~1
t~?~ports.
SUBSID/ARY OF TNE • = ~ CORPORAT/ON
fOAWt 14S a-e~
~ Uniorsal
l Q
~
EnTilleePlflg a a
~
coroomoli
g00 First Avenue. NW. Cedar Rapids, towa 52405 • Phone 319-36~-0441 • Teteu CRUSHER Ii0-CDR 46-4443
~ astomer ratera+a to
ouotshon no
~~lYERS~L M-.GW ocMPANY, nyc.
Mi,ddletown, ahio H88-51
Oealer papc no oate
Attention: I. Michael NL-i.bert 13 4/12A
tusiomet Project- "i,"Ieer loo factorY ceoar cavios
impartanL «fore mot+me akm w4woft +aaye
quouUP aun►oer asw IAe pvotation is in efiect toi 38 aays and is su
a~~ Irom
=peairc.tia,s o„oteo msy •uK, to Ihe terms and eonditions as stateQ on reverse
otae
Quan- appcox wt unit extensi~
item ~i~y part number ! descteption ol materral pounds pnce
t,leldecl, reinforced, steel and norr-magnetic plate
(in the vicinity of the Separator) construction
in bolted sections with lifting eyes.
1 HAMMERMUM - 72 Inches :aide By 10 Feet 0 Inch
LDng, 1 Deck, Inclined Screen.
Bolted, woven, carbon steel wire, screen
secti.ons.
1 IDA - Sc reen, 10 So rsepower, Fixed Speecl
~ Drive.
~ Tbtally enclosed, fan coo:c.d, squirrel cage
induction, electric motor tUnited States
manufacturei.
Welded, reinforced, steel, motor mourit.
V-belt drive (m4icor to S=..reen) with a renavable,
ekpanded me°tal type guard.
1 - Sc reen , 2o-mro Speed Switcli with a
1►ounting Bra: it+et .
1
MVOUMKMW - Screen Enclosure with Hinged Doors,
RubSer 9esls, F"langed Dust oDllection SystPSn .xrting
Opening, and Supports.
WeMed, reinforced, steel construction in bolted
sections with lifting eyes.
'SEr SAMMEM'rrLS - Scre~..n Ibclosure Door, Safety
Sai.tcl-es wi.th irbuon -'Zing Brackets.
1 MV*93W3=S - Screen Lhdersize to Zbte Bor. Chute
with ftbber Seals, ancl Supports.
~
`
SU@SIOIARY Of TNE • : • CORPOAAT/ON
FOiW 145 Aev 6-81
• ~
E~ig~il eeptt~~ ~COPPOrdUOH
~ 800 First A~ue, NW. Cedat Rapids, lowa 52405 • Phone: 319-365-0441 • Telex. CRUSHER HO-CDR 4G-4t43
austore+ fet.ceno~r no
U~tYER~xt
MZGRM c rIUN CCMM, IIr., ouoistlon no
Middletown, Ot-ti.o H68-`_ 1
dealer
piqe no Clale
Atten tion: I. Michael Mibert 1_4 4/12&
WStomer Pr0ject Dwineer foD lactoty cedar rapios t
important .ncee aoa+++v peau .wua, soo.e
ooouita+ mo+aw eev+acan looa+ Ihe puolation +s +n elfecl la 30 days an0 is subd
s°`su`L'I'°"s °"°u° ""y "tia' to fhe terms an0 eon0itioas as state0 on rtvesse si
akitem Quan- approx wt un~t
~~tY pah numbet / desCriplion of inetenal pounas pr1Ce extensioN
1 aAMONEEI.S - Screen anc3 Accessories, Support
FYarne. -
via]c1ed, reinfarcad, steel construction.
1 HANMEMM.S - Sc reen Oversi ze ana Oonveyor C to
Shredder Chute with Cbvers, Singed Doors, Rubber
Seals, a-rid Supports.
W►elc3ed, reinforced, steel construction in bolted
sections with lifting eyes.
~ "SET BAMMERMEMS - Screen Oversize and ODnveyor C to
w
Shreaaer Chute Dnor, S3fety Switches with Mounting
Braclmts.
1 - Model 2472, low S-., High Zbtc,ue,
Potary ShQar Type Shreclcier with S'tripping lbtors.
24 in^,les knife tip diameters bv 72-i,mr3es wide
insiae the liners.
Housing constructed ia sections.
Ibusing sides linecl with bolted, abrasion
resistant alloy steel liners.
. 2 shrec3aing rotor assembl.ies witis no+Yinal 2
inches wide, shreaaing aisc assmUies co~isting
of reglaoeable, abrasion resistant alloy steel
knives ( AZ with, standard tolerances) and side
liners bol.ted to forged, alloy steel discs and
hubs with s2 ip f it bores keyed to hAat-treated
and stress-rel ieved , vacuum degassed, forged,
fine grained, alloy steel, rotor shafts mounted
in double raw, sgherical, self-aligning, roller
bearings with cast, steel housings; grease
+ 1 t3brlCdtlOII .
~ ~
caumw FonM 145 ae► 841 SU8S/D/ARY OF THF : + CORAORAT/ON
r ' 1 UnWrsal ~
~
~ Engineeping ~a _a Q r
COPPOrdHOR
.
~ 800 First Avenue. NVY, Cedar Repias. towa 52405 • Phone 319-365-0441 • Telex CAUSHER HO-COa e6..4443
stomet ~etKenoe no.
~ ~ a
Mam= RMUCT Cowmw, nr• ouo►stioe no
Midd1@tOW1'l , C'l10 H88-51
dealcr paqe na oate
Attention: I. Michael Mibert 15 4/12/E
Cusiomer Project FJ'git7eeY' lob lanory ceaa► roplas
important ..ftn aoHonq mak nwwlw,
weiaaa► mn+0a+ dcr»tan uor. IAr quolation is in ellecl tor 30 Oays and is sut
:va~~~~lom o,►olee M.,, Wlaa to the terms an0 conditions as stated on reverae P4Kt
item Quan- pan ncrmber / Oescripl+on of material approx wt unit extensio
litY pounOs plice
2 stripping rotor assecnblies (internteshed with
the shreclding rotor assecnblies) eonsisting of
toathec7, abrasion resistant alloy steel wheels
beyed to alloy steel, rotor shaft s mounted in
double raw, spherical, sel£ aligning, roller
bearings with cast, steel housings; grease
lubrication.
Shreading rotor to shredding rotor drive
consisting of alloy steel, tisning gears keyed to
the rotor shafts; drive enrlnsAd in a aust tight
~ enclosure, ana lubricaterl by an oil bath.
Shcedciing rotor to stripping rotor drives
consisting of sprockets keyer: Ito tM rotor
shafts, roller chains, and ad-oustable chain
tensioners; drives enclosed in a dust tight
enclosure, an3 lubricated by an oil bath.
2 n .4
1 HAMKERKMW - Sire:iier, , .,a 50' Ho rsPpovp.r , Fixed
Spxecl Dr ive .
~
150* horsPpoweer, 1200 revol~-~.ions per minute,
totzl.ly enclosed, fan coo3.ed, scairrel cage
indwtion, electric mator (tl, zzed State:.
manufacture) .
Cbupling (motor to reduce: ) with a renovable,
plate type guard.
.
eansen Tc'~~ions ?nvorporated - Fbot
cnounted re3ucer.
Walded, reinforcec, stQel, tnotor arcl reducer base
with liftir.c, eyes.
iCMU 145 ftw 041 SUBSlOIftRYOFTHE • : • CORPORAT/OK
~ _
Eng~neering o ~a . u _
f Corporation
~ 800 First Avenue. NW. Cedar Rapids, lowa 52405 • Phone 319-365-O~t4t • Telex: CRUSMER HO-CpR a6-~.t43
s~on~er rei~rena no
V~~~$~ a
ftQ= ON OOMPATY', IN". ouo»tion no
oealer Middletown, Qhio BAA-S 1.
pagt no Oate
Attention: I. Michael M3.bert 16 A',U
Ct15t0A1Cf project I~xjineer tob Iar1o~Y tc0a~ r
IR1pOflafll r►I+e~+ adetenQ olaas eneotiaa aeore ouoi.aa^ r4m+ee► em,ion trom Ihe puotation is in ellect tor 30 aays and is s~
'P"Ic'1101! °to1e° ""y 'Qcet
p►ae 16 1h@ iCtTS aAO COf10lIiOAS as slated an teverse
iEem 4~arl. Dan number / descriPfion ot malerial apploy w: untt extensit
tity pounQs t+►ice
Rvller chain d rive : rea ucer to j a: kshaft ) with a
shear pin type sprochet; and a hflrizontally
split, oil retaining plate typA guard with a
filler and cap, a c3rafn outlet and plug, an oil
level gauge, shaft seals, and lifting eyes.
,
5'crew type, roller chain c3rive take-ups.
Jac?:slia.ft momted in double row, splzerica? ,
self-aligning, roller besrings witb cast, steel
housing; grease lubrication.
"Quick disconnecr" cotp3iaig (jackshaft to
Shredder) wi.th a renavaale, plate type guard.
Spare shear pin.s.
1
SAMMEWIM - 5hre3der and Accessaries, Scmpo*_-t
Frazle with Decking.
GzUded, reinforced, steel construction.
~ HAMDMIrZS - Shrec3der to Conveyor B Chute witb
Rubb2r Szals, and Supports.
..lded, reinforce+3, steel cons'tru.-tion in bolted
sectior2s with lifting eyes.
1 BAMNERMMS - 72 Inches Wide By Approximately 36
Feet Ibng, Specialr Flat, Beelt (onveyor B with
Sideboarc3s with Supp,:)rts.
Designeti3 to minimize the nunber of supports.
Walded, reinforced, eteel ancl nori-inagnetic plate
(in the vicinity of the Separator 8) frame and
belt carrying slide pan, in bolted s►ections wi±h
1 ifting eyes.
- - .
SUBSIDIAAY 4F THE • : • C4RPOR4TION
FOqN 145 Ne+r "t
~ ~
a. o
Engiiiaering
~ Corporatioli
g00 Firs1 Avenue NW. Gf►dar Repids. lowa 5240s • Phone 319-365-0441 • Tetex CRUSHER HO-CDR 46-4443
~ custoener cetora+oe no
U~E~E~~~E
MIZGW o0 0~ comPANY, nc. avotstion no
14id3letown, Ohio sa&--w,
oealer pa9c no dale
Attention: I. Michael Nkibert 12 4L=
tustamet ProjJ,, ~r,t "11'IEer loo latlory ceoal apios
important «ncn otoeloo otcalt ffwmlLn ,w,•e
ouolauan fwnbe► erm,uen Iio- Ilie quotation is in ellect lor 30 Qays anG is sut
svecdK•lf6ft o"uo w+.r silao to the terms and conditions as staled on reverse
tnue
item pari numbei / descriplion of material approx w1 Unii extensta
lily , pounds price
&~lt .
Peturn idlers with anti-friction bearings.
Crowmm `a:e, c]ruom type, ste~..l, heaa pulley with
rubber 1a39ing and taper lock bushings keyec] to a
steel shaft mounted in anti-friction bearings;
grease lubrication.
cYown face-, a•ing type, steel, tail pulley with
taper loc}: bushings keyed to a steel shait
~ anti-friction momted in bearings; grease
lubrication.
5'crew type, belt tal:e--ups.
Tnternal, gravity typ-*, V-shapec3, bQ..lt wipers
with boltec3, abrasion resistant, wiper blades.
H:ternal, sn: ing laaded type, belt wiprrs with
bc=T,e3, abrasion resistant, wiper blades.
~ S7--" MWMW,1LW Oonveyor B, Side anc3 Tail Section
~uarns with Supports.
Fk-parrJer] roetal type.
.
Welded, reinforcec3, steel cons'-ruction in
renovable sectians.
SET Hf. - Cornreyor 3, Fu3.1 LengL..h, Cable
4,pearated, Safety S~aitcl&s krith pbmting Brac}cets.
1 SAMMEMILLS - :o; weyor B, 10 Ho rsepower ,_F'ixea
S~ed Drive.
Zbtally enclosed, fan coaled, squirre: cage
~ inauction, electric motor (United States
' manufa.ture) .
SUBSID/ARY UF THE • = CORPORAT/DN
FOAw1 145 iiev 841
Uffivarsdi ~ ~ .
Engineering a. a o koi
R
Corporafion
800 First Av+enue. NW, Cedar Rapids. lowa 52405 • Phone 319-365-0441 • Telez CRUSMEA HO-C' DR 46-u43
~ wNom.: r4Irt~nCS ~ro
V~~~~~
MCG2AW txxerliuiurluLlq OOMPANY, IC. ouotstivn ea
Middl.etown, Qhio Ha S-S 1
deater taqc no date
Attention: I. Michael Mi.bert ~ =
cusiomer Projeet Engineet• loV lactoor ceaat ripi0:
impottant wnen aeeturo pteu mmw aoovc
onolstwn fumLe• o"lron Uon► Ihe Ouolalion n. in eltct' lor 30 doys an6 is sL
sveeiuutani 4ua1ee m+r allK' lo Ihe lerms anA Conattions dS SlaleO on teve(5t
item 4uan- parl number / desenption of material anvro" Wl unit eYlensit
Uty pounds pnce
Weldea, reinforced, steel, motor mount.
V-belt c3rive (motor to reclucer) with a removable,
expanded metal type g uard .
S'Mft mounted, speec7 rea u:e r( mountec3 on thp
Gorivewr heac3shaft) with an a8justable, torque
atm.
1 - Gonvey+or 8, 7Prv S,r~eed Switch with
a Motaiting Erackamt.
I SET - Conveyor 3 and Accessories
' Supnortp.
W~..lded, reinforcer], steel constxu..Lion.
1 HMOMMW - Stearns MagnetiCS, Inc.-
Soecizl., 2 PaUey eelt Type, Self-cleanirg,
Suspende3, E.e.-tro-ma3netic, S?pea-ator B.
Suitable for 18 to 24 i.nches suspension above the
top of Ooriveyor B.
Walded, reir.forcQc3, steel framee.
72 inches wide, magnetic faoe.
84 inclZes wide belt with bolteci, non-magnetic
}mQck-offs.
Magnet of mild steel consttruct=^n, w--th pressure
rel ief valve, and coil wemd with Class
irasulatec3, aluninun c:onductor imnerser in
transfarmer grade oil.
t
SUBSIDIARY OF TNE • CORPORA: I pN
iORwt 14S iiev 8-61
oj-a-Loo
Engineering ItiCopporafion
800 First Avenue NvY, CeOar Raptos. lowa 52405 • Phone 319-365-0441 • Telex CRUSHEA HO-COA 46-a.t43
~ L1lii0Tlf fO~KlNC+O Hp
UA~~SS~ M~ ~oZ~; ~"pAn. OYOlilion iw
M1C3'~I.Et'iOh`'i , u u.0 H88-51
dealer pape no otte
Attention: I. Michael I1e ibert ~ 9 ~
Custome~ ~~~~t D'vineer Io0 taclorY cedar raoi9s
impor:an, a-+Mo staciaw ac,sc m•ntire •love
Ou0lateaeAombet (1lvutuu bOrto ttie Quolation is in e11ect tor 30 days and is st
to Ihe lerms anG conGilions as stale0 0l. severse
svarc.lwft ouoleo m+r +ifto
w"
auan- ~ apptox wt un~i ~~clens~t
ilem ~~~Y part numt►er ! destription ol matertal pounOs price .
Crown face, drun type, steel, head pulley with
rubber lagging ard taper lock bushings loeyed to
a steel shaft mounted in anti-friction bearings;
qrease lubrication.
own face, wina type, stee..l, tail pulley with
% 'X*
taper 1 ock b ushing s ke,vec3 to a steel shaft
nbomited in anti-irfction bearirgs; grease
luhrication.
9crew typP , bel-t ta}:e-upE.
1 MVUMMTaS - Stearn.s Magnetics, InC. -
~
° Separator E, 10 Ebrsepower, Fixec 5p--a Drive.
Totally enc:losed, fan coaled, squirrel cao:!
i.nduci:ion, electric motor (Ur.ited Szates
manufactu.•e) .
W~ldec3, rE~•,~orcer3, sreel, motor motmt.
V-bel.t drive (motor to reauce= ) with a renavable,
ex?ana+ed me::a! t-vPe guard.
Shaft moc~~tad, sneed rec] uce r( rno untea or. the
Seaarator '*keadshaft) k^.th an a3justable, torque
amt.
1 aAM3E*M.LS - Stearns Maqnetics, Inc. -
Separatot B, Zerc Speed Switch with a Nbunting
B6~a:ket
-
' SL'T AAffMRMILLS - Stearns Miajnetics, Inc. -
9epara--,.or 3 and Acressories Supports.
t~.1aed, reinr'orced, stpel construction.
1 MVKMKMI.S - Separator B to Zbte Bo.. Chute witn
~ Supports.
_ ~ FORSUBS/DlARY OF THE • : ~ CORPoAATION
u ~.s e-a~
Engineeping ~ 0 a~ 0
corpopaHon
800 First Avenue. NW. Cedar Repids. low& 52405 • Phone 319-365-0441 - Tetex. CAUSHER HO-CDR 46-a443
~ out~ort~et t~t•ra~a no
UMIYERS~L
NCGW = compmy, nr.• ouotsuoo no
Middletown, Chio H88-51
de8ler naqe no ea~~
Attention: I. Michael Ib~ibert 2r) 9/12/
tustomer Project "ineer ico lachal c:aat ravias
importan& ..ncn oooerum saase awimn aeovs
auatatiou tNamoet aevatloe born the Quolalion is ia etlCCt tot 35 Ca' S aRd is s.
spetif"tons puola0 mat altetl 10 thC 161A15 an0 conGitions as statea on reverse
prica
quan- ~ approx wt unU extens~^
ttem ~~~Y part number / Qesa'iplion ot material pounds price
Weldec3, reinforcea, steel and non-magnetic plate
(i,n the vicinity of thA 9eparator) construction
in balted sections with 1 iftf ng eyes.
1 EM - Model 12-Ox32-0/19-Ox8-0
Trancnel and Potovator.
Inner screen 12 feet in diameter by 32 feet
long.
Outer screen 14 feet in diameter by 8 feet long.
~ WLaMeci, reinforeed, steel fraae in bolted
° sections.
Inner screen with bolted, formed, woven, carhon
steel wire, screen sections.
Outer screen with bolted, formAd, woven,
stainless steel wire, screen sections.
Inner screen with internal, bfllted, welder3,
reinforcec3, steel deflectors ancl lifters.
Oute: scrAen with external wipers with bolted,
abrasion resistant, wiper b1a3es.
Integral drive consisting of a roller chain dr1vA
with an ar3justable, roller chai.n tensioner;
sha.fts, bearings, arxi Llniversal joints; wheels,
and hubs; and foaQn fillel3 pne=atic tires, tubes
arx3 flaps.
1 HAMMERMILLS - Trvmmel and Rbtovator, 30
ibrsepower, F'ixed Speed Txrive.
Zbtal].y enclosed, fan cooled, squi.rrel cage
~ indurtion, eleat.ric motor (United States
manufacture)
SllBS/OIARY OF TNE ' = CORPORATION
FORM 115 tie+► e•et
~ ~ ~f i~1~~~5 a~l • ~ .
.
~ O a. o'L~
~ngineOPing
~
corporation
800 First Avenve NvY. Cedar Rapids, lowa 52405 • Phone 319-365-0441 • 7eiex CRUSHER HO-CDR 464443
~ cu=tome- re1•rance 00
UIit~ERSkt
p:ra" o CWAM , nc. ouotat,on no
Middlewawn, Qi,io H88-51
dealer paqe oo daie
Attention: I. Michao-l Mibert 2' 4/1 2/f
CuSlOmet PrpjeCt Engineer lob lactory tedu rapiss
importani whcn cooau+p pleau ntno.an a1Kn.
43MUtum +aaaa+ 01'walarM ban IhC OU018110t1 1S IQ CffCCi lOf 30 days and tS SLr
,rcc~stuaons n,oeco T.r ,llKi to the lerms and condilions as slated on reversc
wis
Quan approx wt umt extens~s
item parl numl,er / descriDlion ol materral pounds price
~ Welclea, reinforced, steal, matar mount.
V-belt drive (motor to reaucer) with a removablP,
e::panded metal tyrr_ g uard .
Shatt mounter3, sp-fted reducer (nounted on the
TYomrnel ard Ratovator d rives.'iaft) with an
ar3 j ustable , torque arm.
1 SAMMERKMW -Tracmel and Fmtovator, Zpro Speed
Saitch with a 14ounting Hrac3m-t.
~ 1 SET MOMRMW -:Yamcteel and Rbt:ovator, End
Fnclosures with Hingec3 Door, Ruh':er Seals, and
Supports.
Tn,.lded, reinforced, stQel constru,..tion in boitend
sec'-..ions wi; h lif;.~n; eye.-- .
1 BAMCMKT"S - TYamnel and Fotovator Mrlosure
wi♦..h "ea Baors, Ruaber Seals, Flanoe3 Du.-t
Collection Syste1n Ducting Cpening, anzi Supports.
Weeldea, reinf.,: za3, eteel construction in bolte: .
ser'-,.ione with lifting eves.
1 Sm'-r HMMM'' "Mo-inel and lbtovatar IInclosure
Doo=, Safet-y Switche5 with Mwnti.ng E.raz)mts.
1 AANA3ERM- TrvmcneZ, and Rotovdtor Oute: Sc reen
Mdersi2e DisclzaLrge Wi.ping iYou3h, and Czute to Tbte
Box, with Rubber S~-mals, and Suppofts.
Wiping trough of fonnec, abrasion resista.nt alloy
stpel plate.
Chute of welded, reinforc?d, steel construction
p in balted sections with 1 i€ting eyes.
1 1
SUBSID/ARY OF THE -v -V CORAORAT/OIV
fORwt 1-45 Re+r d-e•
~
~.o. a. a
Engineering
~ coppopation
~ 800 First Avenue. NW, Cedar Rap,Oa, lowa 52405 • Phorte 319•365-0441 • Tetex C~tt~SaER MG-L:Iw a~4z
oustcrt~e~e~ue~,a n~
U~~~SA~.
)bc;RAw rmm ccmpANr, rc.
riid~aletown, ctZio Ha£-s t
deate~ va9e rai ; 804e
Cusiomer AttentioR: I. Michael tbibert ( I
at ~ject E~gineer ~ob ~~c~o~~ cea
important *~+~a*+ orea~np aiaa n►M►ion +eo•s Pro
ouoiana+ a,Met► en„aa► uotn Ihe puotalion is ti► effect lo( Y~ ~av- and iS su
wL11i1101s °"0"° ""r'ti"o
la ihe lerms and eon0itians as staita uei revr+se
item Quan- aP~►ox wt un~~
~~~y parl numbet / description of material ex~er~s~~
peunds prite
1 HAMHEiM= - Tranrnel and lbtovator Inner S^ reen
Unr3ersize and Outer S::reen Oversize to (bnveyor D
Chut.e with Rubber Seals, and Supports.
U'lelded, teinforced, steel construction in bottecl
sections with lifting eyes.
1 H?MEWII,LS - Trommel and Potovator and
Accessories, Support FraQne.
W3,,c3ed, reinforced, steel constru..tion.
: ISET gAMW4=S - Tremcnel an8 lbtovazor, Di scharge
Area, Pit Qovers.
84 inchss high, 36 inri-as wide clear all aroturl.
TnN..1ded, reinforced, steel construzt:.on in
sections with lifting eyes.
1 ~•~S - 72 Incl-es T%Iiae By Appror.ima&-ely 60
Feet Iong, Special, Flatt, Ei~.1t Ccnveyor C with '
Rsceiving lbpper and Sidek)oares v_ti► Su,ppor-.:s.
Designed to minirnize the nunber ot supports.
W-1sderl, reinforced, steel frarne and belt carrvinz !
slide pzn, in bolted sections wit1: lifting ev,*s.
Be,lt.
Feturn idlers with anti-£riction bo-carings.
Crocan facp-, dr uca typP , stepl, haa+a pulley with
rub&)a-r 1a39ing and taper loc3: bu.shings keyec: to a
steel sh3ft mounted in anti-friction bearings;
grease lubrication.
. A t
ioAM 14S qe.► s et SU6SfO/AFIY OF THE • CORPORATIOA'
' Universal ~
~
Eng~neering qLo `a a
corpolition
~
r
~ 800 First Avenue. NW, Cedar Rapids. towa 52405 • Phone 319-365-0441 • Telex CRUSHER HQ-COR 46-4443
' Cuslomet retecentt no
U~IY'ERS~! ~
Middletown, Ohio QuMgi-go7
, Oeatcr
Attention: I. Michael Ne a.bert °~e "13 1%12/f
Cuslomer Projer.t F1mineer 100 Iactotr cedai rapios
lmportant .nee aaaum pla:: awntion aoovc
ovota,on rn,mea aew,lum aom tAe puetalion is in efleet lor 30 days ana Is sL
'°wl""'°is °"°tea m,'' ,ite"
P'a to the terms and eonditions as st2te0 on reverse
- -
item ouan• app~ox wt unit
extenso+
~i~Y part number / aescriplion ot malerial pounas price
Crown face, wing type, steel, tail pulley with tape r lock bushing s kseyed to a steel shaft
mounted in anti-friciton bearings; grease
lubrication.
5~rew type, belt take-uas.
Internal, gravity type, V-shapecl, belt wipers
tvith boltQd, abrasion resistant, wiper blar3es.
Ecternal, slaring loaaed type, belt wipers with
bolted, abrasion resistant, wiper blades.
~
1SET BAMKMMMS - Oonveynr C, Sic1e ara3 Tail Section
Giarr]s with Suppozts.
Mcpardec3 metal type.
W-].ded, reinforco-d, stcel construction in
ren wable sections.
i SET AAMMER+iILS - Conveyor C, Gab3.e Operated, Safety
switcles with rbunting arackets.
1 HAMMERMMZS - Conveyor C, 10 Horsepower, Fir.gd
S~x.~ed Dr ive .
Tbt,all.y enclosed, fan cooled, squirrel cag2
inclwtion, electr3c mator (Onite3 States
manufacture) .
Wel,ded, reinforceci, stepl, moto: mount,
V-belt drive (motor to reducer) with a removata],e,
expandea metal type g uarc3 .
&'haft mouantec3, speec3 reducer (moumted on the
Conveyor headshaft) with an adj ustable , torque
arm.
FORM 143 Rev 8-81 SUBS/D/ARY OF 7KE • . • CORPORATlON
~ universai .
~ r c.
,
Engineering _..Ao_a_ 0-
corporation
.
800 First Avenue. NW. Cedar Rspids, lowa 52405 • Plione 319•365-0441 • Tetex• CRUSHER HO-GOA 46-4443
~ Cuslomer tet~~anca no
UM~YERSAI M~ ar1 P~r,
Miaaietonqn, ohio ~~~90-11
24 4/12/
deater Att.tltl0rl: I. MiChael IJe1beCt p~~~ ~ da
cuslomer Project Engineer lob lactogy cea • raniot
imponant «►Atn oiatunp pleate enant►on s0ovt
puoutIon mMep aewauon IMn the quotalion is m ellect lor 30 days an0 is s
soec+naewns qwee mor •tko la the terms an0 condilions as staled an revei:f
o,ce
ilem QuaM part number / descnDIion ot material approx wt unii extens
1itY pounds price
1 HANMEMIIZS - Donveyor C, Zero Speed Switch with
a Nbuanting 8racleet.
"SET - Oonvey+or C and Accessories
Supports.
V7elded, reinforcQd, steel c+onstruction.
1 SAMMER+I= - 72 Inches Wide By ApproximatQly 43
Feet Iang, Speciaa, Flat , Aelt Qbnveyc>r D with
Sidebaards with Supports.
~ Designed to mininu2e the number of supporks.
Velded, reinforced, steel traQne ana belt carryi.ng '
sliAe pan, in bolted sections with lifting ey+es.
Belt.
Feturn idlers with anti friction bearings.
Crown face, drum type, steel, hean pulley with
rubber lagging and taper lxk bushings ke_ved Ato a
steel shaft momted in anti-friction bearings;
g rease 1 ubrication.
Crown face, wing tvpe, steel, tail pulley with
taper lock bushings keyed to a steel shaft
momted in anti-frictaon bearings; grease
lubrication.
Screw type, bo_lt ta:ce-ucs.
Internal, gravity tyQe, V-shap-od, belt wipers
cvith bolted, abrasion resistant, winer blades.
F.&.ernal, spring loadea type-, belt wipers with
2 bolted, abrasion resistant, wiper blaaes.
fOAM 145 Rev 8.81 SUBS/DIARY Of THE ' = ~ CORPOAATJON
univepsai
_ •
EligineePing _ ~0~a__OCl
* COPPoration
,
800 First Avenue. NW, Cedar Repids. lowa 52405 • Phone 319-365-0441 • Telex CRUSHEa HO-COR 46-4443
• customtr retecerice no
UNIYERS~1 HCGM nnpsTw coamrj, im.
mom Middletown , Chf o ~~~E~88 51
dealer pape no oaie
Attention: I. Michael 14eibert 25 4/12/
cuslomet Project II,)gineer IpD lactary teoar taoie•
:mpottant, .+nau wdviap plea aamjon aoowc
anotDtsoe nwnoea ewutan Iroai lhe Quotalion is In ell@Ct tOf 30 Oays an0 IS S
svwllc,lmm qvaiec+ m•y atien
aon lo the terms and tondilions as state0 on reverst
ilem 0uan- part number / description ot maleriai approx wt unit exlensi
lily pounds pritt
1SET EMWMELTZ - Conveyor D, Side and Tail 9ection
(barc7s with Supports.
Hcparxclec3 netal tyoe.
welded, reinforcQd, steel construction in
removable sections.
1 SE'P - Conveyor D, F`ull Length, Cable
Operated, Safety Swit,ches with Momting Sraclaets.
~ 1 BAMMM= - Conveyor D, 10 Horsepomr, Variable
SYaecd Drive.
lbtally enclosed, fan cooled, squirrel cage
i.nauctio», elect-.ric motor (United States
manufacure) with a variable frequency
controller.
Welaec], reinforced, ste-e.1, motor mcunt.
V-Wt drive (motor to reclucer) with a renovable,
expanclec3 metal typee g uard .
Shaft no;aited, spee3 re:3ucer (munted on the
CorYVeyor headshaft) with an adjustable, torque
am.
1 AAMKM+lMLS - Conveyor D, ?n_ro Speecl S,ritch with
a Mmting Brack+~+r .
'SET BNtMWILLS - Conveyor D and A^cPssories
Supoorts.
67e1dec1, reinforced, steel construction.
~
~
FoaM 145 Re► 6-e1 SUBSlD/ARY OF THE : • CORPORATION
universai .
_ J.
o _a o r
Engifleeping
corporlion
600 First Avenue. NW. Cedar Rapids. lowa 52405• Phone 319-365-0441 - Telex CRUSHER HQ-CDR a6-4a43
. cuslomet fEterdn~a ~0
NrcM , 0NoamPmY, nac. aUombv
Mu~letA~, Quo
dealer AttP.ntioti: I. MiCh3e1 M lb@1't °aot nh "T/1 2/-
Project II~gineer
pJS10me~ lob IactorY ce0ar rapias
important' Mnen aaump vleus mntan aoove
ada,suon muneei ervuutron nof+ Ihe 0uolalion js in etleet !or 3C QaYS and is st
:aaiacaloons v~led m+r •llK+ to the lerms and conditionS as state6 #in feverse
pl7ee
item aury part number / descnption ot matenat apvroz wt unit gxtenSit
li , pounOs prite
- 1 - BAMMM1IIX.S - Conveyar D, Belt Scale.
1 HANKM~LS - 48 Inches Wide by Approximately 70
Feet Inng, Special, "F'lexowall" Type, 8elt Obnveynr E
with Receiving Eopper with Supports.
Aesignec3 to minimize the nurnber of supports.
Walded, reinforced, steel, receiving hopaer and
f rame in bolted sections c•rith 1 ifting ey+es.
~ "Flexowall" type belt.
Mrryi.ng idlers with anti friction bearings.
Faturn idlers with anti-friction bearirgs.
Flat face, c3resn type, steel, head pul].ey with
rubber lagging anc3 taper lock buslzings keyed Lo a
steel shaft mouontec7 in anti friction bearings;
grease lubrication.
F'1.at fa^e, wing type, steel, tail pulley wit5
taper lock bushings keyed to a steel shaft
mounted in anti-friction bearings; qrease
lubrication.
Cmn`~.ilevered, dPflection wheels with
anti-friction bearings; grease lubrication.
Screw type , belt ta3ce-uos.
Internal, gravity typ=, V-s~pead, belt wipers
with bolted, abrasion resistant, wiper bla]es.
1 SET ~AMMKIILS - Conveyor E, Side an3 Tail Section
Co Garcls with Supports.
~
- Mcparrled metal tyoe.
FORQA 145 Aev 8-61 SUBS10/AAY OF THE • : • CORPORRTION
~ Utilversal .
~ L J_
Engineering o_a~ ad '
GOP oration
800 First Avenue. NW. Cedar Aspids. lowa 52405 • Ptione• 319•365-0441 • Telex CRUSHER 140-CDA 46-4443
~ tustomef tNereate n0
Ul~IYERS~. H~ oa~mx co~~, n~c.
puotation no
Middletown, ~i.o H88-51
dealet page no aale
Attention: I. Michael Ne ibect 27 4/12/~
customer Projeet D~gineer l06 lacto~y ce0ai rap~os
Importanl wnen oionam Wase rtecemia+ adove
the quolation is in ellecl loc 30 days and s sul
ouoution numocr am.non t►oon
:veai~s~uwu o~o+e~ lo Ihe terms anQ conditions as state0 on reverse •
prtte -
item 4uan parl number / descriplion ot matenal I approx wt unil e,ctensio
tity poun0s priee
WeLded, refnforeeci, steel construction in
renovable sections.
'SEr HMMMMIId,S - Conveyor E, F1il.1 Lergth, Cable
Operated, Safety Saitcizes with mounting 8rack-ets.
1 ffiA*00= - OorYVeyor E, 10 Horsepower, F'ixea
Speed Dtivp.
Zotally enclosed, fan cooled, squirrel cage
irduction, electric motor (Un ited States
~ manufa+cture) .
♦
WWdec1, reinforce=3, steel, motor mount.
V-bel.t drive (motor to reducer) with a removable,
expancied metal type g uard .
ghaft nountQd, speeJ revuc?r (momted on thp
Convetor heaclshaft) with a ba^-srtop, and an
ar]j ustable , torgue arm.
1 HAKMM- Convewr E, ?ero Sp-med Switch with
a ~bunting 8racx?t_-.
'SET H*MMIUS - 521t fbnveyar E and A^cessoriPs
suAiorts.
Wzlded, reinforced, steel constru,.Lion.
-SET MVRMR~= - Platfoms and Walkwavs with
Handrails, '!beboarcls, ana Supportts; S-,..airwrays with
Aardrails, Safety Z-hains, and Supports; a*ac7 T.adr3ers
with Safety Cages.
36 inch, clear wi.clth pl.atfozms, walkways, ana
. stai.rvays.
~
Welded, reinforced, steel construx:tion in bolted
sections.
FOAM 145 ftv 6.e1 SUBS/DfARY Of THE • CORPOAATION
~ universai J. J- .
Engineering o ~ a 0
o - Corporation
~ 8C10 First Avenue. NW. Cedar Rapods. towa 52405 • Phone 319•365-0441 • Telex CRUSHER HQ-CDR 46-4443
U~~~~~~ wslomer reference no
MfCMtAW OG~ COMPANY, 7.Ic.
Middletown, Chio o"oRtm-'g 1
dealer , oage n aa ~
A~ttention: I. Michael N~ ib~ert ~l8 ~/12/:
tuslomet Project Engineer Inb la[tnry cleat lapias
impotlanl• wnen orevum pt:ase amum .eova
ouaIrs" fwa+an eeftuon orom Ihe quotalion is in elleet 1or 30 days and is sv
soeeitkstlons ouot:e may stw
otio to Ihe lei ms an0 ton0itions as slatae on feverse
jtem 4uan- approx wt un~t
~j~ part number / descnption ol material exiensic
pounds Arite
1 BXMMRMILtS - Doryveyor E to Delacquering FZirnace +
or Zbte Box with Rubber Seals, Pivoting Directional
ana Sp1 itting Gate , and S'upports.
Welc7ed, reinforced, steel construction in bolteJ
sections.
1 EAMMiMLS - DUST COLLECTION PORTIOIo1, CONS ISTING
OF: _
1 BAMMERMILLS - Nodel 38. SK-$F-~OHP Ihist
~ Oollection System.
,
Inlet ducting, consisting of flanged attachments
to pick-up noints. Ducting ranges f.ran 22 inches
up to 36 inches diameter. Oonstructec7 of 7 gavge
earbon steel. Ecterior primea aric7 Qainted.
0miglete with clean-out ports at necessary
ebows. S1apportJed at approximately 36 feet above
grade, by telescoping pipe support legs.
Eag collector to be located ad j acent to thE
Separator A.
F'1ex-r'leen - ma3e1 120WP TC 360, Arranganent
3, for operating at up to minus 20 incl-es water
gauge. Obnstxucted of carbon steel. 'Ec`erior
primed and painted. Omp.l.ete with 5,500 .square
feet of cloth area, with two high inlets. Filter
designed using top bag renaval for ease in
nnaintenance and installation cf bags an3 cages.
thit utilizes 16 ounce siliconized polypropylenP
bags for quick r2.l.easem of dust. Inclu3es sR-)ort
structure for 9 feet clear urider rotary airlock.
.
v
f-OqM 145 Rev 8.81 SUBSlDlARY OF THE • COAPORATIDN
r ' universai •
Engineering a. V
. ~ corooration
,
800 Firsf Avenue. NW. Ceda► Rapids, lowa 52405 • Phone 319•365-0441 • Telex CFiUSHER HQ•CDR 46-4443
CuSlomEt Ietetem np
RW aQKPANfp IM.
CMCG
Midcll, town, Ohio avoH88
dealer pa9e n0 oale
Attention: I. Michael M i.bert 29 9/1
tuslAmer Project Dxjineer lob lutofy, te4ar rapic
imporiant wnen aoamp nm»e naeaon suovs
awiaton mmoo eevw,soe lrom Ihe puotation is in ellect lor 30 days and is spedl""101n °"Qted 'l'n' to the lerms and con0itions as slate0 on revers
' wue
Quan• appiox wl unit
item ~i~y part number / descnption oi materlal pounds orice exten:
bcteriar platform and ladder with cage. irough
hopper util ize s 9 inche s d iameter screw canveyor,
approximately 16 feet long with 10 inches by 10
inches rotary airlock, driven by 1-1/2 horsepower .
6rive. Tlnit utilizes pulse jet bag cleanfng
system, complete with controls ana includes j~ i ~ r~~►~
aocess 8oor, a rcl f lange corui e c t i.ons.
~
Intennediate duct for attachment of eag Filter
dischar+ge to Fan inlet, located at graae level.
~ 5hWJ doas - riodel 37XB--1S+l, Fan Package, which
_ reguires approximately 115 brake horsepower,
operating at approximately 800 revclutions per
minute. Fan incluaes flangea inlet an3 outlet;
aocess door; drain; belt guard; shaft guarc3;
emitized steel base; V-belt drive; and .350- CG'
horsepower, 1200 revolutions per roinute, total].y
enclosed, fan cooled, squirrel cage irrJuction,
electric mator (Unitecl States manufacture).
8 feet tall, discharge stack with test ports.
1 gA*MKa.I.S - MCTRICXiL PORTION, COI-SISTING OF:
Z MUMMKMW - Separators A and 8, Silicon
Rectifiers.
3 phasP, 60 Hert2 A. C. , 460 volt input; an3
15.000 WdttS,, D. C. ~ 230 Volt otttj)lIt .
tbrmal canvec.Ation coaled, full wave hridge,
insulated transfornier construction.
InclWes m3gn?4ic starter with tllermal
overloads.
- NM 1 enclosure for wall mounting.
FOAM tIS Rsw t!-8t SUBSIDIARY Of THE • : • CORPORATlON
~ uiiiversai .
, J.
Engineering a 0 • .
. Corporation
~
800 First Avenue. NW, Cedar Rapids, fowa 52405 • Phone 319-365-0441 • Telex CaUSHER NO-CDR 46-4443
~ CuSlofnef tetsrenCt n0
MrcRNw oN CoMPANr, nc.
Middletown, Ohio
dealer pagc no aaie
Attention: I. Michael Ne ibect 30 9/12/
cusiomer Project Erigirieer loo tactory tenar cavias
importanL wAen cwOUmp piesst mtMeon •Oove
ououlm, nu,,,bo arruio, uom Ihe quotation is in ellect lot 30 days and is se
soedbutiom ouolea m.r a«Kt to the terms atid condaions as•stated on-tevetse
of in
item Quaw part number / description of material approx wt unit extensit
ljty , pounds priCe
- 1 ELMMERKUZS - liotor Oontrol Oenter.
3 phase, 60 Hertz, 124 and 460 volts.
Moc7iil.ar oonstruction.
NEMA 1 enclosure for floor mountir,g.
ALTM BRANM canponents.
Main circuit breaker, control transtormer,
carnbination circuit brealcer and across-the-line
~ starters, indicating lights, acljustable current
" sensing relays, a.*d interlocks.
Hmplates.
Wired to a terntinal strip.
1
BLMMMMEEM - Corrtrol Gonsole wi th 3oor Mount
Support.
3plfase, 60 Fertz, 120 voltf .
NEMA 1 enclosure.
ALTZN BRA= camponents.
Start and stop pushbuttons, FtNOer autanatic: anr3
manual controls, and indicating lights.
Nbmplatos.
tnlirecl to a tPnninal strig.
1 SET ffiAMMEMILLS - Locally Mo unted Qontrol s- with
Iocl:-outs, and Mbunting &-ac}aets.
~ ALLF.N BRAMLY camponents.
FORM 145 Aev 8-81 SUBS/D/ARY OF THE • : • CORPDAATION
. ~ unwersai .
o.
g a. _070"'k,
Engineepin
~
- coppopation
800 Firs! Avenue. NW. Cedar Rapids, lowa 52405 •Phone 319-365-0441 • Telex CRUSHER HO-CDR 46-4443
~ tuslomet relerenu no
UNiYE~S~l. rLMM o0 ox CoMeArnr, nc.
Mldd1Ct'AWl1 i ChiO vvot~tvw_~p '
r~ts ts
dealer Attention: I. Michael I~bibet't pace n ~1 daX/1 2✓
CuStomer Project Dngineer lob laclory ce4ar raptos
imporlant .tten a0aan vtesse meroron s0o•c
ovolauar numow aemtwn aom the quolation is in ellecl for 30 Oays and is sL
to the terms and condilions as stated on reverse
. soeciKacrons Quareo fur 31100
mae
item Quan• Part number / descnDIion ot matenat approx wt unit extensic
lily pounds price
NEMA 12 enclosures.
4 HAMMERRIILS - Start-up, Warning FAorns with
trbunting Brackets.
4 HAM+EM= - Start up, Tbtating, F'l.ashin9,
Warning Lights with i-bunting Brackets.
4 - Television Cameras with Vibration
Isolatiuiq Abtnztirigs, and Nbnitors.
' SET 8 - SMEDDER, SPARE CONIPONENM ANID
~ PAR't'S; OONSISTING OF:
. ~
AAMMER+I3LS - Shredcler, Drive and Driven
Shredding lbtor Assenbly with Shredding Potor to
Shred=ling RDtor pocive Assenbly, and Shredc3ing Fotor
to Strix,*-ing RDtor Drive Sprccket Assem}alies (Opper
Portion Cbmplete).
D2 }cnives wit31 special increased tolerances.
tb side liners.
Cutter discs with slip fit bores.
/ASEZ'S BAMMERMILT-S - Shreclder, D2 i:nives with Special
r Increaseci Zblerances.
1
HAMMERM= - TRAN.SPORTATION FRQM FODJt'S OF
14AN[IFACTtRE TO AAi]SER, IDAHO.
1 HAMMWILLS - IIJST.CaTATION, COND++IISSIONM, AND
PE[Z.SONW,L TRAIIIIlJG; OOMISTIlNG OF:
The Seller will f urnish the labor and supervision
reguirea to install and camrnission the equignent
~ the Seller furnishes; and to instruct the Buyer's
personnel in its proper operation, servicing, and
maintenance.
fORM 145 iiew 841 SUBSID/ARY OF THE • : ~ CORPOAATION
I
- - •
AM . ~ • 1 ~ '
CONFIRMING TELEFAX 9550 True Drrve
St Louis. MO 631:
314-423-9460
800-325•7075
SUMMARY SPECIFICATIONS
McGRAW CONSTRUCTION COMPANY, INC.
"UBC" DELACQUERING SYSTEt►1
GPX BID N0. BC-1910
May 11, 1988
1.0 GENERAL
Gillesple & Powers, Inc. will supply all engineering, supervision,
labor, equipment, materials, services and incidentals required to
~ design, manufacture, transport and install one (1) "UBC" Delacquering
~ System for the IMS plant in Hauser Lake, Idaho.
2.0 EQUIPMENT REQUIREMENTS AND OPERATING CAPACITIES
2.1 Capacity
20,000 lbs. per hour of shredded 'used beverage cans'.
2.2 Material Description
Shred Size 1.5" to 2"
Thickness .004 to 0.1"
Density 5-12 lbs./ft.3
Water Content 1-5%
Coatings UBC Lacquers 1.5%
Inlet Temperature 00 F to 1000 F
~
~
McGraw Construction Company, Inc. GPX 8id No. BC-1910
Page 2
2.3 Temperature
Discharge temperature range 7000 F to 10500 F for UBC shredded
material at discharge of rotary drum.
2.4 Oxy~en Content
Approximately 6%
3.0 OPERATING TEMPERATURES
3.1 Rotary drum - Inlet 1200°F
Outlet 400 - 450°F
3.2 Afterburner - 1600 - 1700°F Outlet
3.3 Recuperator - Inlet 1600 - 1700°F
~ Out1 et 1200°F
3.4 Settling Chamber - 1100 - 1300°F
3,5 Unlined Stack Section - 6000 F
3.6 Air Inlet of 8urner - 4000 F
4.0 EQUIPMENT
4.1 One (1) special single pass Rotary Dehydration Drum 7'-6"
in diameter by 45` long, fiabricated from 3/8" steel plate
with 1/2" thick by 8" wide steel bands under each of two
2-1/2" thick by 6" wide precision ground steel trunnion
tracks. Tracks are manufactured of special alloy stee7
with a tensile strength of 90,000 PSI and a Brinell hardness
of 2000, with critical track assembly points stress reiieved.
Product is conveyed through the drum by 40' of staggered rows
of fomed 1/4" thick steel flighting. The drum is equipped
with positive lifter flights at the discharge.
The first 10' of the dryer inlet end, including end plate,
shell and flighting shall be 304 stainless steel. The first
; set of staggered flighting will be spiraled and fabricated of
304 stainless steel.
McGraw Construction Company, Inc. GPX Bid No. BC-1910
Page 3
4.2 Inlet and Outlet Chutes complete with 2 HP electric motor
drive, cam action and airlocks.
4.3 One (1) Drum Drive, consisting of No. 120 rolier chain, driven
sprocket teeth assembled to the drum shell with chain tightener
adjustment blocks, drive sprocket, and spring loaded idler
sprocket. Orive unit is mounted on a structural steel base with
helical gear speed reducer, fiuid coupling for high torque drum
starts, with 25 HP AC variable speed motor.
One (1) Automatic Forced Feed Grease Lubricator to lubricate both
front and rear trunnion wheels and tracks.
One (1) Front Trunnion Base of 12" structural channel, with four
3" special duty roller bearings and two machined forged steel
trunnion wheels, 7-1/2" wide by 21" diameter, mounted on special
high tensile steel shafts.
One (1) Rear Trunni on Base of 12" structural channel, wi th four
° 3" special duty roller bearings and two mathined forged steel
~ trunnion wheels, 7-1/2" by 24" diameter, mounted on special high
tensile steel shafts. Base is also equipped with two machined
p
cast steel, spring loaded thrust wheels, 12" in diameter by 3-1/8"
face, and a motion switch.
4.4 Qne (1) #923 RBO SWSI Arrangement 9 Twin City, or equal, Industrial
Fan. Fan includes bolted access door, OSHA belt guard, high temper-
ature aluminum paint; 15 HP, 1800 RPM, TEFC motor with sli$e base
and V-belt drive. Conditions: 10,000 CFM at 2" SP at 550 F.
Performance: 743 RPM, 5.94 BIIP at condltions, 11.35 6HP at 70°F.
4.5 One (1) Ducon Cyclone Collector rated 10,000 CFM, with rotary valve
discharge.
4.6 ° One (1) refractory 1 i ned Afterburne~ Chamber, complete wi th gas
fired burner; latter capable of 600 F hot air operation.
Approximate Dimensions: 8' O.D. x 24' long, I.D. 7', fabricated
of 1/2" rol l ed plate wi th connecti ng fl anges , 6" refractory 1ining.
One (1) North Amegican Burner Model N. 4794-12, or equal, capable
of hot air to 600 F. Rated at14 x 100 BTUs/hr.
4.7 One (1) North American, or equal, Combustion Air Blower, rated at
~ 2400 CFM @ 1202, complete with 20 HP9 3600 RPM motor.
~
~
McGraw Construction Company, lnc. GPX Bid No. BC-1910
Page 4
4.7 One (1) North American, or equal, Excess Air Turbo Blower,
capacity 1200 CFM @ 1202, complete with 10 HP9 3600 RPM motor.
4.8 .One (1) Thermal Transfer, or equal, Cross Flow Recuperator,
complete with access door for tampering of gas flow froR
afterburner to rotary drum, Delta "a" approximately 400 F-
preheated air to burner maximum 600 F.
4.9 One (1) Free-Standing Control Panel NEMA completely wired
internally, containing following:
T.I. 550 Series P.C.
I/0 Racks
Relays
Flame Safety Retays
Honeywell or equal Multi-Point
Chart Recorder
Digital Selection of:
~ Charge Rate
_ Oxygen Content
Afterburner Outlet Temperature
Recuperator Temperature
Drum Inlet Temperature
Vent Temperature
Afterburner Inlet Temperature
Combustion Air Temperature
System Pressure
Panel Mount, or equal, Indicator for equipment fault failure.
4.10 Insulated combustion air and gas piping.
4.11 Refractory 1 ined duct between afterburner and rotary drum.
4.12 Insulated Duct from rotary drum through cyclone collector,
recirculating fan to afterburner.
4.13 One (i) Refractory Lined Settling Chamber, overall dimensions
approximately 6' x 6' x 9'.
4.14 One (1) Lot Thermocouples, Pressure Switches, Control Valves,
U-V Flame Dector, Orifice Plates, Honeywell Control Motors, plus
allied components for combustion and control.
z
.A
~
McGraw Construction Company, Inc. GPX 6id No. BC-1910
~
' Page 5
4.15 One (1) Lined Stack Section, self supporting, approximately
25 ft., with air-break, then approximately 25 ft. of unlined
stack.
5,0 ELECTRICAL
All necessary conduit, wiring, junction boxes as required and installed
according to NEC Standards.
6.0 START-UP
Start-up, ad3ustment and instruction of operating personnel, plus
operating manuals.
7.0 All required access ladders and platforms.
~
8.0 EXCLUSIONS (by others)
8.1 Oesign and installation of foundations and anchor bolts.
8.2 Any and all conveyors for charging or handling of U6C scrap.
8.3 Weight Belt Conveyor, Shredder, Surge Hoppers, Impactors and
installation of same.
8.4 Any and all applicable local, state or federal taxes.
~
PRESENTED BY:
T. H. (Tom) Ferber
Vice President
Gillespie & Powers, Ync.
~ DATE: May 11, 1988
~
GPX IIIU iVO. f3C-1 N95-A
• •
1 • ' ' ~
~
9550 True Orive
St Lou►s. MO 631:
314-423-9460
800-325-7075
SL14MMW ECIFICAZ'IMS
McGWW C~ (YT ~PANSC, ' INC.
1.50,000 POUND AMME" H'LLT32G FiJBNMZ
(OC SID NO.-BCL1895-A
May 18, 1986
~ 1.0 (~L
Gillespfe ~ P4owers, Inc. shall furnish all design engineering,
supervision, labor, equiFment, material services and incidentals
required to design, manufacture, transport and install the abave
Altiati.n`aa Rseverberatory Furnace for the IMS Aluminm Plant in
Sauser Lake, Idaho.
2.0 SPBC.11; TC'ATICSS AM DRAW~S
2.1 IlMS/MoGraw Standard Equign~nt and Installation 5pecificatiorss
is a part of this specification.
2.2 a+SS/MoGraw Standard Electrical Installation Specificatio-is is
a part of this specification.
2.3 Electrioal Equip~tiex~t Speci.ficatim-is :
2.4 IlKSfMaGraw Referenee Drawings:
2.4.1 Tap and Drain Block (Typical - Subecftted Later
~
.
Sunnary Specifications GP7C Bid No. BC-1895
3.0 MrInPMM ti`S ANID CAPIICL'TIE.S
3.1 CVacit~
.
Zwo (2) 150, 000# Melting Reverbexatory F1.irnaces with a single
open charge well on each furnace. Transfer will be apProximately
70,000# leaving an 80,004# heel. Each furnace to be equipped
wi.th a molten metal pur►p having a minirnam capacity of 5,000 lbs.
per minute, and a metal submergence system.
3.2 Ftirnace Dimensians :
3.2.1 Average batll depth - 40" with 2" of feedboard for a total
of 42" hearth t,o sill level.
3.2.2 Inside refractory to refractory on long wall - 20'
3.2.3 Inside refractory to refractory oon short wall - 14'
3.2.4 Refractozy walls to be 18" thick.
3.2.5 Inside refractory to refractory on charging well -
~ 11'-0" long x4'-6" wide. (reference only)
~ 3.2.6 Inside refractozy to refractory on pmp well -
3'-6" long x 4'-6" wide. (reference only)
3.3 Melting'Rate:
The 'nu.nv~n melt rate shall be 12, 000#/hr. per furnace,
aperating on a 24 hour/day, seven (7) daysjwee3: schedule.
Max3rca= melt rate appmxiraately 20,000 lbs. per hour
Delaoquered tB.S - using molten metal recirculating Purip
aUd metal suhaexgence device.
3.4 Opetating Temoeratures:
The maxino.mt roof tenperature will be 2300°F. The maxim=
molten metal teverature will be 1500°F. The minimwmt molten
metal tAemperature will be 1250°F.
3.5 Almir= Materials to be c9larger3:
3.5.1 Ctapacted scrap - briquette3 znd baileci - shredded and
delaquered - used beverage scrap.
3.5.2 Extrusion sciap - max. 8' long. (or Pat BattoQn)
.
- 2 -
Sinnnary Specifications GPX Bid No. 8C-1895
3.5.3 Saw ard scalper chips•
3.5.4 Sows.
3.6 Melting Furnace Acceptance Test(s): •
The furnace nust be capable of sustaining a 12, 000#f haur
melting rate tor three (3) haurs while maintaining a molten
metal tetperature of 1350°F when starting with a 55,000# heel
at 1400°F. The molten metal purrp (1) wi.ll be circulating metal
at 2500 lbs./min. during the acceptance test.
4.0 FUItZ4= ST L~'SZGN - NEMBER SI7..S
( Fbr reference )
4.1 Floor:
~ 4.1.1 Stitpport Beams shall be 6" WF 18" centers and zvn end
to enr3 (short) of furnaces.
4.1.2 Floor Plate shall be 1/2" thick with 3/8" dianetex weep
holes, drilled or burned an 24" centers.
4.1.3 Corner Angles shall be 3" x 3" x 1/2" angle welded
( oontinuous ) to floor and wa].1 pl+ates .
4.2 Walls:
4.2.1 Buckstays sball be 10" WF beanLS Except at door masts
and flue opening. Centerline to centerline of 10"
beams shall be 2'_9 " naxinnzm.
4.2.2 Borizcntal Hoop Desi;m:
All horizcntal structural members shall be 10" chamel
arid run full lerig`.h and width of fvrnace peripbery ta
ir=rprate a hoap-type structural sup
. port construction
in all areas where design permits.
1
4.2.3 Wall Plates sha?1 be 3/8" thick plate and inoorporate
3/8" weep holes ori 24" centers for dry aut gurposes.
All plate joints will be at buckstays and w•ill be welded
~ oontinuously inside and out.
-3-
Sumrary speciflcatiom GPX Bid No. BC-1895
4.2.4 Corners shall be reinforced with 3" x 3" x 1/2" angles
oontinuously welded or an alternate coulc3 be rolled
corners. Vendor shal l speci fy his recannendations.
4.2.5 Burner Wall n~ust be designea in such a marmex' as to
a11vw for natural gas fired bi.rners.
4.3 Roof Sttvcture:
4.3.1 R+oof Support Beams shall be 12" WF 26#.
4.3.2 Roof Hanger Beatns shall be 3" I 5.7# be.ams spaced
aR1 12" Ce.nters.
4.4 Charge Doors and Support Structure - One (1) Door
4.4.1 Charge Door Frame shall be of a suitable angle iron frame
aonstruction. Design the daor t:o take 6" thick castable
fflter, backed up with 1" block insulation in the door.
Door will averlap door opening. (12'-6" x 4'-6
4.4.2 Door Masts/8uckstays sha].1 be doubled 10" channel and
doar masts uader the door shall be 10" below sill line
with gussets under the channel to support the refractory
~ sill. A 1/2" thick plate wil.l be installed on the outside
of these gussets (at door operiing only) to prevent accumu-
lating of spilled al~ain~n.
4.4.3 Jambs, Lintels and Sills will be protruded beycnd the outer
face of the furnace shell and wi].1 be pitched a mxxinan of
2-1/2" battara outward, vertically t4 facilitate a positive
door seal. See Section 5.5.5 - Refractories.
4.4.4 Door Liiti.ng Mechanism shal.l be aix cylinders with chain and
sprockets, to raise and lvw+er counterbalance doors. Counter-
balances shall have ch,a3ns and chain sprockets, or IM.S/McGraw
approved equal and shall equal approxsm3tely 90$ of doos weight.
4.5 Flue Structural Design:
Shal.l ooonsist of 3/8" plate shell with 3" x 3" x 1/4" angles in all
carners, oontinms we].ds, inside and outside. Flue steel to be
adequately supportecl off the floor.
4.5.1 Furnace Stacks to be pravided thraugh the building roof. All
support steel tro be includarl. Stacks s?nould rot be supported
off of lauilding roof . Roo= penetration and flashing included
i.n ovr proposal -
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Sumnny Specifications GPX Bid No. BC-1895
4.5.2 A gap between the furnace flue opening stub and the stack will
be require-d for d.ilution air cooling. Means for closing this
gap in the future (heat recuperator installed) should be incorp-
arated into the flue stub and stack design.
4.5.3 A oat=ron steel support platfozm for support of two melting
furr~a~ees' stack breaching anc3 mai.n stacks to be provided as
per MvGraw Sketches; (furnisbed later) .
4.5.4 Approximately 50 ft. unline stack - designed for wind velocity
of 70 MPH; guyed off building stxvcture.
4.6 Low arch design in hot wall bebween bath and charge well.
4.7 Daupers to be mechanical - operated by air cylinder.
5.0
Shall be A. P. Green, Harbiscn-Walker, or equivalent, unless athers are
specifically mentioned. Seller wi.ll psovide all refraetory materials. Al1
bricks will ba. sizes, by pallets, according to the Aluaninun Industry Furnace
~ Standards. Purnace Ven+dar to supply irsstallation of all refractozy materfal.
5.1 Floor:
5.1.1 Extra strength large aggregate, 2200°F - 2500°F castable sub-
bottcm to measure 9" at high point and slope to 4" at the lcyw
point. '
5.1.2 13-1/2" soldier vourse in hearth of 85" high alunina phos band
urburned brick.
5.2 Tap-Out Block:
5.2.1 One (l) tap-vut blocX only with 3" I.D. to be used for transfer
and to drain the furnace.
5.2.2 Tag-out will be located tocaard one end on back side relative
to the hot metal cxvcible car or truck.
5.3 Walls:
5.3.1 Zb start directly off of floor plate.
5.3.2 Block insulratioQ'i shall be 1900°F.
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Sucnnacy Specifications GPX Bid No. 8C-1895
5.3.3 Castable insulation shall be Kast-O-Lite (A.P. Green) or
equal at 80# pex cv. ft.
5.3.4 Al1 walls shall have 1" of black insulation faced with 1/8"
cerami.c paper (Carborundun 97W) and 3-1/2" of insulating
castable tA 12" above the metal line.
5.3.5 All upper walls fram the point at 12" above metal line shall
have 4-1/2" of block 3nsulation faced with 1/8" ceramic paper
(Carbonund= 970J ) on bot face.
5.3.6 18" thick refractary walls - upper and lawer.
5.3.7 Etiery Sth oourse shall be a header oourse using 13-1/2" x
4-1/2" x 3" brick.
5.3.6 Other vourses shall be 9" x 4-1/2" x 3" brick with each
caurse ha.ving a stretcher anc3 header and alteznating heaaer
and stretcher caourses.
5.3.9 I.ower side walls to 12" above metal li.ne shall be 85% alunina
phos-band unburned brick.
~ 5.3.10 Upper rear and short (end) walls shall be super duty quality
" fire brick.
5.3.11 Fnont (charge door) and jambs shall be 80/85% alunina phos-
boonded plastic.
5.4 Roof:
5.4.1 9" thidc roof of 3050°F, 70% aluanina mu.Llite base c,astable
(Taylor TASIL 421 Hydrocast).
5.4.2 Burned super duty refractAry anchors, I4X-99 (A. P. Green) or
equsl with approximate steel hangers and spaced on 12" centers
and staggered am the roof hanger beartts.
5.4.3 Refractory anchors shall nat be arbedded in 9" roof castable.
5.4.4 Roof shall be poured in one section with stress grooves on
underside of roof per Vendor' s reoammenc]ation.
5.4.5 Roof shall be suspenaed insi.de Qf walls with a 1" straight
througb expansion joint t+o be filled with ceramic fiber
bl.an}cet - 2600°F inaterial, with the joi.nt being oovered b;r
a stretcher course of fire brick. (Loose layed with no m4rtar.)
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Summary Specifications GPX Bid No. BC-1895
5.4.6 The 9" thick roof shall be further insulated with 2" of light
weight castable insulation at approximately 20 lb. per cu. ft.
5.5 Chazcle Door Op :
5. 5.1 Door operv.ng shall be 12' -6" x 4' -6" clear)
5.5.2 Door sill oonstruction naterial shall be 85% aluQnina,
phos-bonded plastic. (H & W Coral P) or equal. Vens3or
rearrtrendation on skun bar design ana installation is
requested.
5.5.3 Sill is to slope 2" from oold to hot face.
5.5.4 Sill to prattude beyond the outer face of t]ze furnace shell.
5.5.5 Door jasnbs shall have a maxinwm (2-1/2") gitched outwardly
at battom slope to allaw door to lay back providing a more
positive seal.
5.5.6 Lintels will be extra strength large aggregate, 2200°F - 2500°F
castable with Rib-Tec G.R. Grade Stainless Steel Need].es (3Jrl/-
100# castable Anchor and hanger system designed for a hari-
~ zontal floating lintel.
♦
5.6 Flue:
5.6.1 Stub Flue rising fro~a inside of roof will be 8" thickness of
70$ altmina base castable with 2" block baoking. Stub flue
will be a c~o--tinucus of roof castable.
5.6.2 Remainder of flue Walls will con.sist of 8" thickness af 3000TIF
castable bacJced with 2" of block insulration.
5.6.3 Flue roof above roof outlet will be 8" thicJazess of 60% alunina
plastic pbos-banded.
5. 6.4 Flue shall be tenminated 7' -0" above the furnace.
6.0 CriT' SYSM
6.1 Two (2) FLilly Autarat3c Modulatir,cj Burners:
These burners (2) will be mounted on the short wall. Burners tust
be capable af producing the melt rate specified in Secti.on 3.3 and
3.6. North Amexican Model 4385-12 Fuel Directed 26 x 106 BTU/hr.
heat release.
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~a,~►
Surmary Specifications GPX Bid No. BC-1895
6.2 Fuels:
6.2.1 Natural Gas at 20 PSI will be the primary fue1; and also
used for pilot flame. Burners can be oonverte.tl to #2 fuel
oil firing by addition of necessaxy carponents•
6.3 Control System:
The oontrol system shall oansist of individual valve trains for
natural gas with burner turn dowm ratio of at least 6 to 1 aon-
tirolled by fuel air/fuel mass rati.o oontroll.er with oortbustion
air ccn~pe.nsaticn. Limi.ting and metering orifices shall be provided
as required. See oaRplete Section 7.0 - Instnnnentation for other
ooontrol requirements such as meters and orifice plates.
6.4 Valves/Saitches:
Each burner will have individual shut off valves for each type of
fuel and the I.R.I., NFPA, an,d Travelers, required safety controls
(switches). Valves to be located for easy access fzam f}.oor level.
~ 6.5 Thermal Extaansicn:
Provisioons for thennal expan.sion w311 be provided in the fiorrn of
flexible pipe oonnectiaons aaa each line to allow for growth of the
furnace structure.
6.6 Pilot:
Pilot sha].l be oontinuous spark ignition with constant flamee super-
vi.sion. Must meet I.R.I., NFPA, and Travelers approval. Tao (2)
transfiormers.
~s
6.7 Carnbustfon Air:
6.7.1 A single aambustian air blower shall be provided to supply
air t+o botlz burners.
6.7.2 Blower to be North American Nbdel No. 2312-411-25-254D.
Blawer motors will be supplied as part of owc prosal.
6.7.3 Furnace Dauper is to maintain a positive pressure in the
furnaoe of 0.05" to 0.15" WC.
6.7.4 FUrnace pressure oontrol by Nartr Awxican EPIC-II.
S dom
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.
Sumnary Specifications GPX Bid No. BC-1895
6.8 Gauqes:
All fuel and air Lines shall be providec] with pressure and temperature
(as required) gauges (pressure ga►uges to be oil filled) of suitable
scales. IlM/MaGraw's preference is the Ashcroft Line, 11/2" dialneter
faae with 1/4" NPT bottan mount.
7.0 C~T OVTI'I~S AbID EL.ECTRI(AiS
7.1 Cvmbustion syste.m omtrol shall be nmss fuel-air ratio oontroiled,
ai r primary, fram either bath ar roof tenperature with selector
switch for selecting mode of operation. A flue gas temperature out
measuremant will also be used, but anly as a high teqoerature over-
ride far burner modulatian to low fire conditions.
7.2 Mainting provis3.ons ehall be made by vendor for thermooouples
supplied as stated in 7.1; 7.2, 7.3. This includes provisions €or
two (2) bath thermooouples (one to be used as a spare) type K, one
(l) roof thezA~oooPuple type R, one (1) flue gas temperature measurE-
ment type J, located between sub-battAm and hearth and on centerline
of furnace 5' -0" frcm ea►ch exyd Mrall.
~ 7.3 The melting furnace teimperature omtroller shall be a Honeywell DCP
700, two clzannel PID n'tsoller, Model IrDCP721-SG-KF1-5-O1OHO.
7.4 Furnace avertennepocature oantr+oller shall be a Honeywell Model 8476-
981-090-A2 with Factory Mutual approval..
7.5 Furnace fuel/afr ratio oantroller and furnace pressure cmntroller
sball be a North American KU+C 8095.
7.6 Flirnace Fl,aQne Safety System and Purging System shall be Honeywell
Multi bnirnex Safeguard Unit wi.th 15 seaonds safety switkh timi.ng,
Mode1 W688A1037 with 2 to 15 miuwte purge timer Model S427D1007.
This unit is to be used in cambination with a Hoaleywell 4-burner
anq~lifier module Njodel Q5]BA1042 with plug in attplifiers Model
R7259A-1000. U.V. detectiors shall be Honeywell C7035A-1031.
7.7 The furnace shall be equipped with two-cbannel circular chart
r eoorder for reoozding tlue and bath tetperature. Recorder shall
be Oanega Nbdel Cr-1200.
7.8 Furnace ic~nition transformers shall be Jefferson Model 638-131.
7.9 Valve aators shall be Hoaleywell M940A and 640A as requ.ired.
~a
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. Suamsry Specificatians GP3C B' i~d~lso. BC-1895
,
7.10 All pressure and differential pressure tsansmitters shall be Honey-
well Smart Transmitters ST-3000. One Honeywell Smart field oamnuii-
cator shall be provided.
7.11 A junetion box shall be adjacent to each burnex with a micro-aimreter
installed such that flame strength can be monitored during pilot
adjusttnPnt.
7.12 All electricals including mator starters, MoC, wire, oonduit,
etc., except blower and hoist motors, etc., includinei stallatiAn
labor will be furnished by Vendor.
7.13 Direct digital reading natural gas totalizer meter for each furnace.
Reading to be oorrected tA standard teng)erature and pressure oondi-
tions. Provisions to be made for electranic output signal for reQrote
read+aut and future oa-putex ti.e-in.
7.14 Orifice plates to be provided by Vendor and sized properly, for moni-
toacing fuel low of gaseous fuel to each in,dividual ba,trner with pravisions
far checkin,g flow with mancmetrer, and shall include an electronic out
pvt aignzl. Veahdor tro pravide raanifold for interface between orifice
plrate and transtaitter.
~ 7.15 No electrical condui.t sball be effbedded underneath fu~`~iace or in the
n floor adjaoent to the furnace withaut IIMS/MaGraw' s approva]..
7.16 All fuel safety aontrols; includ3ng block and bleed provisions, shall
meet NFPA; I. R. I. arid Travelers Insurance Canpany requirements
and their approval.
8.0 Qgtm A2ID SF~T.LCFS
e.l Owner (IMS/McGraw) Furni.shed Matet3.als:
8.1.1 All furnaae chargirig equipment arbd door frame protective
shields.
8.1.2 Al]. necessary furnaoe to~undations, including anchor bolts.
8.2 Owner' Furnished Services:
All utiLities to be furnished within 75 feet of the furnaces
unless Vendor furnishes exact interface points - per ftucnace.
8.2.1 Fuels at pressure listed in Sectioa 6.2 - Furnaces.
1
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- 10 *am*
.
Sunrary specificatians GPX Bid No. BC-1695
.
P
8.2.2 440 wlt, 3 phase, 60 hertz - Vendor to specify tatal
KWH required and rmtor sizes, etc. per furnace.
8.2.3 Ooffpressed ai.r; if required, to Vendor's specifi"c"ation•
910 GFtmERAL It'B
9.1 Welded steel aoanstruction sha11 oonform to t.1'ie latest AWS
Specificatioans. All weldi.ng irod shall be Low-Hydroqen 7018,
or equal. p,1.1 welds tro be Continuous and shasl be dauble
or triple pass.
9.2 Structural steel sha11 be fabricated tro the latest AISC
specifica.tioons.
9.3 Structural steel shall be ASIM A-36 or equal.
9.4 All funnace steel and stacks shall be painted witti high-teaperature
heat resistant altaainu~c► paint. One shop ooat and one conplete field
fi.nish coat. Refer to standard specifications for aluQninum paant
an,d toucb-up required.
9.5 AnY equiPment, maters,als, labor, services or other that a.s to be
pravided by IMS/MaGraw nust be clearly stated in the proposal.
9.6 Piping and coalduit shall be brotiight to intrerface points 20 ft. fxcm
furnaoe structure. Interface points ttust be ftn-Lished to IMS/MoGiaw
at earliest possible date.
9.7 Furnave Vendor will supply tro IMS/MoGraw approval drawings for all
iiarnace construction as w+ell as oocnbustion manufactu~+er''s system
draMrings. Ccrobustion drawings should be sutmitted 30-45 days after
crder to furnace Ve.rdor is given.
9.8 Purnace Vendor shall supply to IMS/MoGraw approval drawings for all
furnace piping as wel.l as vanb~ustion piping.
9.9 CoLor ooding of all supplied piping to be included ar:d the responsibilit
of the furnace supplier.
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SU=MrY specifications GFK Sid Na. HC-1895
10.0 , PARS lIff AN'iD ~~W
C+antractor shall submit tor approval thre.e (3) axpies of al.l installatioa,
erect.ian and deta.il drawings. When all drawi.ngs nBet the Owner' s approval,
the contraetor will the.n furnish the C)wner with three sets of "Approved
for Const.rv+ction" prints. Upon ompieta.an of pro jects, contractor shall
fuarni.sh a cample#e set of "as buui.l.t" regroducible drawings.
Geaneral pa.rts anr3 operation instructians sbak].1 be fumishad forOwrxer' s
files aftex furnace installati.on f s o=plete.
11.0 & Dff-CM
Afit.er installaticn of the furnace bas been vompleted, oQntractor shall
furnish aqua.lified technic,iaa to light-vff the furnace an gas and make
the heceSf ary f]?Lal. adjUStmentS.
Dry-oLlt of fL71"Y1dCe$ 18 p3r't of O= ,pnQpDsdl.
' I2.0 ]0 15 *mor
~ , , .
~e f.c~li4wxng are xot zr~.~l.uc~ed in aur speeificatian ar pricang:
12. 1 Founfttion dP..Sigil) lfll5tallak1ti.o'1 Znd anCl'ICfl' bC}1tS a
12.2 $'R,]tled conclllit by Ow11er - S1zL.', type $nC1 quai]t.lty t+D be
sp~ai.fie.d by furr►ace Vendor.
12.3 Any and all mos.ten rceta1 pmc,as; v+artexing raquignent nor
desf gn and 3nst.a.1].at.iom of san~, includ,iang recessary
~tang arrangements., remcval hoists, rvntrol equipmazt
and other al.lied ~xent.- .
12.4 Atty ard al.l furnaCe ctiaxglxig equiIxrA=t, conveywcs, vi]6;ators,
weigh-belts; design and m~un~ng of same, inc].uds.ng required
vontxol Car~z~nts, panel., signal ]..i.ghts, start/stap pusb-
'tuttons and othear necessary .
Tharsks again for fhe oppcoixtur:i.ty to be of searvice t.o you and y= camar3y-
~
. Z'czrt) Fex'ber
T. H
F
Vice President
~ Gillespie & Fowers, Inc.
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CONFIRMING TELEFAX 9550True Drive
S1 Louis, MO 6313
314-423-9460
800-325•7075
SUMAtARY SPECIFICATIONS
McGRAW CONSTRUCTION COMPANY} INC.
459000 POUND ALUMINUM HOLDING FURNACE
GPX BID N0. BC-1895/1910
May 11, 1988
~ 1.0 GENERAL
Gillespie & Powers, Inc. shall furnish all design engineering,
supervision, labor, equipment, material services and incidentals
required to design, manufacture, transport and insta]1 the above
Aluminum Furnace for the IMS Aluminum Plant in Nauser Lake, Idaho.
2.0 FURNACE CHARACTERISTICS
2.1 Type of Furnace Holding
Holding Capacity 45,000 pounds Molten Aluminum
Burners Natural Gas
Maximum Heat Release 10,000,000 BTU's/hour
Qperating 7emperature Roof: 2200 0 F
Meta1: 1250 - 16000 F
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McGraw Construction Company, Inc. GPX Bid No. BC-1895/191
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Page 2
.04%w
2.2 Furnace Dimensions
Average metal depth: 38"
Approximate inside refractory dimensions:
Furnace Area - 10' x 10'
2.3 Meta1 at Highest Level to 6ottom of Roof:
Approximately 5'3"
3.0 STRUCTURAL STEEL .■rr,►
3.1 Fabri cati on and Erecti on Standards
Fabrication and erection shall conform to the latest standards
of the American Institute of Stee7 Construction and the American
~ Welding Society code for arc and gas weiding. Where this code
is not directly applicable, Owner expects the same quality of
work as directed by these manuals.
3.2 Welding
All beam-flange-to-plate connections shall be 50% skip-welded.
The entire lower inside furnace casing shall be seal-welded on
all four sides and the bottom to a height of one foot above the
door sills. The contractor shall use extreme care and stagger
weld to avoid any warpage. No welding to building structure
shall be done without approval.
3.3 Plate and Beam Sizes
Floor Plate 3/8" (Note: Floor plate to extend 1/2"
beyond vertical beams)
.
Floor 6eams 6" I-Beams
Casi ng P1 ate 3/8" Stee1 P1 ate
Cas i ng Beams 8" I-Beams
Flue Casing 3/16" Steel Plate
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Stack 7 gauge Stee1
Roof 10" I-Beams; 3" I-Beams
Closure Plates 1/2" Steel Plate
McGraw Construction Company, Inc. GPX Bid No. BC-1895/191t
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Page 3
M
4. REFRACTORY SETTING
Extreme care is to be exercised in the furnishing and installation of
a high quality refractory setting speclflcally designed and installed
for the containment and melting of aluminum.
4.1 Installation
All refractory shall be installed in accardance with the following:
4.1.1 All brick joints will be buttered and tapped into place
with a rawhide or rubber mallet for minimum joint thick-
ness and positive placement.
4.1.2 All corners shall be tied, and all vertical joints in
walls in the same or successive course wiil be broken
to mai ntai n at 1 east a quarter bond.
4.1.3 All brick joints must be molten metal tight.
4.1.4 All courses shall be ievel, and the inside face of a1l
walls shall be plumb and smooth insofar as possible with
tood workmanship.
4.1.5 All brick cuts w311 be made with a masonry saw, and no
brick smaller than soaps shall be used.
4.1.6 A11 castabl e refractory shai 1 be mi xed and pl aced i n
accordance with the manufacturer's recommendations to
' provide optimum performance characteristics.
moob"
4.1.7 All stzin1ess stee7 refractory anchors shall be a minimum
5/16" in diameter and made of 309 stain7ess steel alloy.
The length shall be furnished consistent with good refrac-
tory practice.
4.2 Settinq Arrangements
4.2.1 Nearth (thickness varies)
Floor 13-1/2" 85% alumina chemjcally-bonded brick
Subfloor 6" average extra-strength castable refractory
sloped to shape and installed with 3/4" dia-
~ meter asbestos rope dry-out wicks
-
`
. •
McGraw Construction Company, Inc. GPX Bid No. BC-1895/1910
~
Page 4
4.2.2 Lower Walls (15" total thickness)
Hot Face 9" 85% Alumina Chemically-Bonded Brick
morwwR
Back Up (611) 4-1l2" Super Duty 8rick
1-1/2" High Temperature Crushable Block
Insulation
4.2.3 Upper Walls (15" total thickness)
° Hot Face 12" Extra-Strength Castable Refractory or Plasti
Back Up (6") 4-1/2" 2000 0 F IV Hard-Faced Block
1-1/2" High Temperature Crushable Block
Insulation
4.2.4 Roof Constructi on (11 " total thi cknes s)
~ Hot Face 9" 60% Alumina Castable Refractory
Back Up 2" Insulating Castable Refractory
Anchors Refractory Anchors on 12" Centers Both Ways
Hung from S 3" x 5.7# 8eams
4.2.5 Door (6" tota] thickness)
30000 F High Strength 60% Alumina Insulating Castable
Refractory
Anchors to be Stain7ess Stee1 Anchors at 6''Center-to-
Center Both Ways
s. nooR •
Each furnace to be equipped with one (1) charge door. Construction
to be steel frame with refractory lining. Appraximately 8' x 416"
opening.
5.1 Door sill construction material sha11 be 85% alumina, phos-
bonded plastic. (H-W Coral P) or equal.
5.2 Si11 i s to s 1 ope 2" f rom co1 d to hot face. "'AN'""
, , .
I ~~M
McGraw Cvnstructian Campany, Inc. GPX Bid No. BC-1895/191
. ,
Page 5
5.3 Si 11 to protrude beyand the outer face of the furnatce shel 1.
~ 5.4 Door jambs shall have a max1rnUm (2-112") pitched outwardly
at bottom slope to allow doar to lay back praviding a mare
po5itive seal.
5.5 Lintel s wi 11 be extra strength 1 arge aggregate, 22000 F - 25000 F
castabl e wi th Ri b-7ec G. R, Grade Sta1n] ess Ste~l Needles (3#I100#
castable). Anchvr and hangeri systern designed far a harixontal
fl oating li ntel . '
6.0 FLUE
6.1 Stub fZue rising fram inside af roof wi11 be 6" thickness of 101's
alumina base castabZe with 2" b1ock backing. Stub flue will be
a cantinuous of roaf castab7 e.
6.2 Remainder af fi ue wa11 s wi 11 cansist of G" thickness of 3000#
castabl e baclced with 2" of block insul atian .
6.3 Stub flue sha1l be terminated 4"0" above the furnace.
~
7.0 CQMBUSTI0N SYSTEM
7.1 Furnace to be equipped wi th ane (1) Narth American Mode1 Nv.4385- 10
burner. Capacf fiy - 10,000,000 BTUs per burner per hour Inatora] gas,
7.2 Qne (1) b1 ower, ta supp1y burner, 7 5HP motor, 3600 RPM.
~
7.3 The control system shal l consist of i ndi vi dual val ve train far
natural gas with burner turn down ratlo of at least 6 to 1, can-
troZ Z ed by fuel air/fUel rati acontraller . Limiti ng and metering
orifice shall be pravided. AV
r
7.4 Burner wi 1 Z have i ndividual shut off val ves for each type of fctel
and 'the I.R.Y., NFPA, and Travel ers, requi red safety cantrols
(swi tches Val ves to be lQcated for easy access from fl nor 1evel.
7.5 Provi sians for therma l expansi on wi be provi ded in the farm of
flexibl e pi pe connections on each 1ine to al l ow for growth of the
furnace structure.
7.6 Pi 1ot sha11 be canti'nuous spark ignl ti fln with constant fl ame
sUpervision. Must meet I.R.I., NFPA and Travelers approval.
- One (l ) transfomer. r
~
i
McGraw Construction Companys Irtc. GPX 6id No. BC-1895/1910
i
,
Page 6 a..r%,,
7.7 All fuel and air lines shall be provlded with pressure and
temperature (as required) gauges (pressure gauges to be o11
fitted) of suitable scales. IMS/McGraw's preference is the
Ashcroft Line, 1-1/2" diameter face with 1/4" NPT bottom mount.
7.8 Owner shal l furni sh al 1 requ i red uti 1 i ti es to a poi nt wi th i n
75 ft. of the furnace.
8.0 TEMPERATURE CONTROL AHD COMBUSTION SAFEGUAROS ♦WOM6
8.1 8urners shall be equipped with complete automatic fuel metering
and ratio control system. A11 necessary flow elements, thermo-
couples, controllers, counters, etc., shall be ancluded.
.
8.2 Burner modulation to be controlled by Honeywell modulating
control system i ndi cator. Control ler to be act1 vated by
immersed thermocouples in protection tube located in positians
approved by Owner.
8.3 The furnace roof temperature shall be monytored with a Honeywell
Dialatrol high-temperature limit.
8.4 The furnace shall be provided with protective devices to initiate
emergency shutdown in the event of power failure, loss of combustion
air, low pressure, high pressure gas, excessive roof temperature or
loss of flame in burner. This equipment shall be interlocked with
the flame safeguard system to aliow low fire start-up. Burner to
be driven ta low fire when furnace door is opened.
8.5 Furnace ignition transformer shall be Jefferson Model 638-731.
8.6 Valve motors shall be Honeywell M-640A.
8.7 -A junction box shall be adjacent to burner with a micra-ammeter
installed such that flame strength can be monltored during pilot
adjustment.
• A
8.8 All electricals including motor starters, MCC, wire, conduit,
etc., 1 ncl udi ng installatf on 1 abor wi 11 be furni shed by Vendor.
8.9 No electrical conduit shall be embedded underneath furnace or in
the floor adjacent to the furnace without IMS/McGraw's apprvval.
.
~
~r•rrw.►
,
i
McGraw Construction Company, Inc. GPX Bid No. BC-1895/1911
,
Page 7
9.4 ELECTRICAL
~
Contractor shall furnish one NEMA-12 dust-tight control cubicle which
shall house instrumentation for temperature control and fuel/air mixing.
Additionally, included shali be transformer, flame safety relays, purge
timer, pilot lights, pushbuttons, starters, control transformers, control
circuit breakers, disconnect switches, and all add1tional modules and
therminal blocks necessary for complete prewired cubicle.
9.1 Al l wi ri ng f rom control cubi cle to f urnace and f rom power panel s
to control cubicle is to be included.
9.2 All wiring is to be in suitable conduits and furnished for 3000 C
service.
9.3 All thermocouple lead wire is to be in separate conduits.
10.0 FURNACE PRESSURE CONTROL
Type of Control Ai r Cyl i nder
~
Type of Damper Air Jets.
11.0 SAFETY AND TEST DEVICES
Contractor shall equip the work described herein with all proper safety
devices for the protection of workmen and operators, and shall provide
suitable removable safety guards for all exposed moving parts.
12.0 PAINTIN6
All steel work sha11 receive one shop coat of high-temperature aluminum
pai nt. ilpon compi eti on of erecti on, al l exposed surfaces shal l receive
one coat of same. Al1 piping shall be painted in accordance with color
code standards of Owner.
13.0 GENERAL PIPING REQUIREMENTS
13.1 All cold air combustion piping 4" and above to be~ 14 gauge
black iron sheet metal.
13.2 Gas piping to be standard Schedule-40 steel pipe with 150 pound
fl anges and f i tti ngs . Pi pe of 3" diameter and above to be wel ded
pipe and welded fittings, except'at threaded valves. Use suitable
sealant on threaded connections. NOTE: No teflon tape to be used.
~
i
McGraw Construction Company, Inc. GPX Bid No. BC-1895/191C
Page 8
13.3 Equipment to have unions to flanges for easy removal.
14.0 DRAWINGS, PARTS LIST AIVD OPERATION INSTRUCTIONS
Contractor sha11 submit for approval three (3) copies of all irostallation,
erection, and detail drawings. When all drawings meet the Owner's approval
the Contractor will then furnish the Owner with three sets of "Approved
Fer Construction" prints. Upon completion of proj ect, Contractor shall
furnish a complete set of "as built" reproducible drawings.
General parts and operating instructions shall be furnished for Qwner's
files after furnace installation is complete.
15.0 FURNACE C4MMISSIONING
15.1 D -Out and Start-Up
~
After i ns tal l ati on of the furnace has been compl eted, Gi17 espie&
Powers, Inc. shall furnlsh a qualified technician to light off the
furnace on gas and make the necessary final adjustments and super-
vi se dry-out and curi ng of refractory.
16.0 EXCLUSIONS
The following are not included in olir specification or pricing:
16.1 Foundation design or preparation. / f
PRES ENTED B Y :
T. H. (Tom) Ferber
Vice President
Gillespie 8 Pflvrers, Inc.
DATE: May 11, 1988
~
/
IN `f'' S
,
1
,
4~. ' - M►S PLANT
RECEIVING - - , U.B.C. RECYCLING FAGILITY
, t40,000,000 TYPICAL ANNUAL VOLUMES,
MATERIAI. FLOW DIAGRAM
~
~ , ~ , ~ • ,
U.C. CLASS l'lt'llt' PRIME
77,300,000 PRODUCTIDN 20,000,000
- SCRAP
44700,000
~
SCRAP
~ PREP.
~Z IRW' FINES ~
360,000 360,000
~ - - ,
DELAMUERER .
76,580,000
~
V
J
2% 1JATER 3.TZ LACQUER , FLUX
~,560~040 2*630,000 8,104;200
~l~~,4
~ . ~ r . y .
~ luir.
~ 7?.,37000 yELL REVERB VELL REVERB
FURNACE F'llRNACE
-
n ~
i ~ TD DROSS RECOVERY PLANT DROSS
1504,204
HOT METAL TO KAISER
~
~ TRENTWIOD WORKS
,
127;780,000 1429-SK
i W
Ibd3 PLAriT
U;B.C. RECYCLING FACILITY
' AIR CONTROL SCHENATIC
~
FAN FAN
Y
l I
STACK #6 STACK #4
. ,
FABRIC FABRIC
FIL.TER FILTER
-EGRESS #z
- - - - ,
~ -.,,.--,MELTING
VELL #1 iFURNACE #1
'
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EGRESS #7 EGRESS *8 ,
1TACK #1
• , , ~ -
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BREAKER
i
,
, EGRESS,#3 EGRESS #4
STACK #Z
d
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VELL #z FURNACE #F~
f EGRESS #6
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DELACAUERING
' F'URNACE
~
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EGRESS #5
j1429-SM
~ ~~T
USG DR13SS ICAiSER DROSS aYHERs DROSS RECOwERY FaCILiTY
11394 ~S.OOQ 9.606 M4TERIAL F1.DW DIAGRAM
50,000,004 IB3. PER YEAR M.AX CAFACTTY
DESIGN CAS~
mmi L QlJANTITIES SHOWN ARE HILLMN US. PER YEAR
UNLESS O7HMV'ISE NO1'ED,
~ 34.606
LARGE CHUh4KS
SEGREGAfiQJN 8230
26,376
4070
~
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LINE
)
FINES
~
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2U66 ~
FLUX
8319
Y T
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FURNACE #1 FURNACE #2
. ~
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B,Bie SAE.T CAKE 8.$18
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17.637
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F'ilRNACE
CAPACITY,
4UQ0 LBS.
17,637 fi KAT.CFR 1430--SKA
IMS P L, A
DRDSS RECDVERY fACILITY
AIR CON'fROL SCHEMATIC
FAN
~ STACK~ #6
.
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ROTARY ~
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STACK #7
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?_/I,'~r1Tr I C?EC.=1fi110N IR~V ~?ATE ~ C.SGRIPTICV I ~ 8Y Cl1TE I ~ I'i ~ SG1l: jI~LE - a : L'a L P dt S P°= n I ~ ~ r-~ ~ _ ~ ~ ~ . ~ R. ~F FC i m.... _ -f I 1 `l . ~ t~~ _ ~ _ ~ + ~ ~ v'O~. -
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~ ~ ~ ~ !
_-1~
t cae~+~isEMISSION SUMMKRIES'f
l;~, ~r/ ~
IMS PLANT
EMISSIONS SDMMARY
POUNDS/HOUR•(AVERAGE)
LGRESS PARTICU-
SOURCE INT LATE S0x N0x CO VOC PM10 F HC1
. .
U8C SCRAP PREPARATION ,7,8 2.5 2.5
UBC DELACQUERING FACILITY 5,6 2.2 0.01 1.2 0.3 1.9 , 2.2
UBC #1 MELTING FURNACE , 1 3.0 0.01 2.9 0.7 0.12 0.9 0•5 0•6
UBC #2 MELTING FURNACE 4 3.4 4.01 2.9 0.7 0.12 0.9 0.5 0•6
UBC #1 MELTER CHARGE WELL 2 0•1 O.l.
UBC #2 MELTER CHARGE WELL 3 0.1 0.1
0.1
DROSS CONCENTRATING LINE 9 0•5
DROSS #1 ROTARY FURNACE 10 0.9 , 0.01 1.6 0.4 0.07 0.2 0.02 0•5
DROSS #2 ROTARY FUP.NACE 11 0.9 . 0.01 1.6 0.4 0.07 0.2 0•02 0.5
DROSS HOLOING FURNACE 12 0.5 0.01 1.0 0.3 0.04 0.5
PROCESS FUGITIVE DUST 0.3 0.2
,
ROAD FUGITIVE DUST , 1.1 0'6 +
TOTALS 15.1 0.06 11.2 2.8 2•32 8.5 1.04 2.2
, .
F'igures have been rounded.
~z
IMS PLlNT
EMISSIONS SUMMARY
POUNDS/ROUR (PEAK)
. , GRESS PARTICU-
SOURCE INT LATE SOg N0~c CO VOC PM10 F HC1
UBC SCRAP PREPARATION 7r8 2.5 2,5
UBC DELACQUERING FACILITY 5r6 4.9 0.01 1.6 0.5 4.1 4.9
UBC #1 MELTING FURNACE 1 4.1 0.02 3.7 0.9 0.2 1.2 0.7 0.9
UBC #2 MELTING FURNACE 4 4.1 0.02 3.7 0.9 0.2 1.2 0.7 0.9
UBC #1 MELTER CHARGE WELL 2 0.2 0,2
U8C #2 MELTER CHARGE WELL 3 0.2 0,2
DROSS CONCENTRATING LINE 9 1.3 0.4
DROSS #1 ROTARY FURNACE 10 0.9 0.01 2.1 0.5 0.1 0.2 0.02 0.7
OROSS #2 ROTARY FURNACE 11 0.9 0.01 2.1 0.5 0.1 0.2 0.02 0.7
DROSS HOLDING rURNACE 12 1.5 0.01 1.3 0.3 0.1 1.5
PROCESS FUGiTIVE DUST 1.0 a 0.5
ROAD FUGITIVE DUST ~2.2b ~ 131
TOTALS 23.8 0.08 14.5 3.6 4.8 14.1 1.44 3.2
rlgures have been rounded.
aPeak value i.s assumed to be 3 times average value.
~
i~
ASSUMPTIONS~ &CALCULATIONS
~
~
AESPONSE TO DEFICIENCY ITEM 1
1 `
PSD Appl i cabi 1 f ty
As discussed in our May 27, 1988, letter to Mr. Orville Green, our
initial permit application reported very conservative emission
rates in the absence of better data. we now have the plant equip-
ment much better defined than we did when the initial permit ap-
plication was prepared. Also, we have engaged the services of an
environnaental consulting fitm to provide more reliable estimates
of emissions. Consequently, the emission rate for each regulated
pollutant is below 100 tons per year.
The calculations for the expected emission rates are provided in
the sections following this. Regarding assumptions, we have uti-
lized base data from existing similar operations, as well as in-
formation from the State of Texas Air Control Board. We believe
this data for our assumptions are very reliable and very repre-
sentative of the expected emissions from the proposed plant. The
TACB data, for example, concerns the Alumax UBC Recycling plant in
Texarkana, Texas. The Alumax Scrap ereparation Facility, Delac-
quering Unit, and Meltinq Furnaces are virtually identical to the
equfpment in the proposed plant, including such important factors
as size, furnace firing rates, and rated process capacity. In
goint of fact, much of the proposed equipment is to be furnished
~ by the same manufacturers who furnished the Alumax equipment.
_n
,
-
IMS PLANT
EMISSIONS SUMMARY
TONS/YEAR
EGRESS PARTIC-
SOURCE POINT ULATE SOX NOx CO VOC PM-10 F" NC1
~
UDC Scrap Preparation 7,6 10.1 - - - - 10.1 • -
UBC Delacguering Facility 5,6 8.0 0.02 4.8 1.2 7.3 8.8 " '
UBC #1 Melting Furnace 1 12.1 0.05 11.7 2.9 0.5 3.6 - -
UDC 02 Melting Furnace 4 12.1 0.05 11.7 2.9 0.5 3.6 • -
UBC 01 Melter Charge Well 2 0.5 - - - - 0.5 2.0 2.6
UBC #2 Melter Charge Well 3 0.5 - - - - 0.5 2.0 2•6
Dross Concentrating Gine 9 1.9 - _ _ 0.6 _ -
Dross #1 Rotary Furnace 10 3.7 0.03 6.4 1.6 0.3 0.8 0.1 3.1
Dross #2 Rotary Furnace 11 3.7 0.03 6.4 1.6 0.3 0.8 0.1 3.1
Dross ifolding Furnace 12 0.7 0.02 4.0 1.0 0.2 0.7 - -
IMS Plant
Process Fugitive Dust - 1•q - ' " " ~
IMS Plant
Road Fugitive Dust - 4.9 - - - - 3.6. - -
ToTnr.s - 60.4 0.2 45.0 11.2 9.1 34.3 4.2 11.4
Figures have been rounded.
RESPONSE TO DEFICIENCY ITEM 2
~
Air Toxics
The May 27, 1988, letter from Mr. Robert Wilkosz enclosed twa
references as guidance in addressinq toxic air contaminants:
. SARA Title III List 4
. IARC List of Human and Animal Carcinogens
We have reviewed both of these lists and found four compounds (all
from the SARA list) that we will emit from the proposed facility:
Hydroqen Chloride
Hydroqen Fluoride
Nitroqen Dioxide
Sulfur Dioxide
It is important to note that we do not handle or process these ma-
terials as your Section 7 permit forms inquire. Rather, they are
produced as reaction products or combustion products in our pro-
cess equfpment. Nevertheless, we will complete Section ? forms
for these four compounds.
We will not use any toxic cleaning solvents, nor are the fluxes
~ that we will use (NaCi, KC1, and Na2Alg ) toxic. No caustic pro-
cess materials will be used in the propgsed facil3ty.
In addition to tbe information requested on air toxics, Deficiency
Item 2 also requested furnace temperatures. The temperatures will
be as follows:
UBC Plant
A. Delaccluering Unit
1. Kiin gases: 1200°F inlet; 400°F outlet
2. Combustion chamber: 1600°F
8. Melting Furnaces
1. Main hearth: up to 2,000°F
Dross Recovery Plant
A. Rotary Furnaces
1. Drum interior: up to 2,300°F
B. Holding Furnaces 'V-
l. Main hearth: up to 2,000°F
RESPONSE TO DEFICIENCY ITEM 3
1
Calculations and Assumptions
Emissfon calculations are made for each process under two situa-
tions peak capacity and averaqe operat3ng conditions. The
peak hourly figure represents the design capacity of each process
that may occasionally be realized. However, because the annual
facility throughput is fixed, the maximum hourly figures cannot be
sustained. Therefore, the peak hourly emission rates are not con-
verted to tons per year as such figures would be unrealfstic.
(1) Impact Crusher/Scrap Shtedder - UBC Facflity
Particulate matter will be collected at pickup points from
the impact crusher and the scrap shredder (Egress points 7
and 8) and conveyed by a 38,500 acfm fan to a fabric filter.
The expected outlet dust loading from the fabric filter is
0.0075 gr/scf. Because the air stream will he at ambient
conditions, the exhaust rate will be 38,500 scfm.
Peak hourly rate
0.0075 gr/scf x 38,500 scf/min x 1 lb/7000 gr x 60 min/hr a
2.5 lb/hr (controlled) .
~ Avecage hourly rate is expected to be essentially the same
_as the peak rate (2.5 lb/hr).
Average annual rate (336 days/yr)
2.5 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 10.1 ton/yr
Back-calculatinq uncontrolled potential emissions, using a
collection efficiency of 99%.
2.5 lb/hr x 1/0.01 = 250 lb/hr (uncontrolled)
r
250 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 1088 ton/yr
(uncontrolled)
0
Response to Deficiency Item 3
Calculatfons and Assumptinns
► (2) Melting Furnaces - UsC Recycling Facility
Emissions from each furnace hearth (Egress pofnts 1 and 4)
ace as follows:
Particulate matter:
(a) Gas combustion - -
Peak hourly rate
5 lb/106 cf x 28 MMBTU/hr x 1 cf/1050 HTU = 0.13 lb/hr
Averaqe hourly rate (Burners operating at an averaqe rate of
21.5 x MMBTU/hr)
5 lb/106 cf x 21.5 x MMBTU/hr x 1 cf/1050 BTU a 0.10 lb/hr
Average annual rate (336 days pec yeac)
0.10 lb/hr x 8064 hr/yr x 1 ton/2000 lb - 0.40 ton/yr
(b) Process - -
Estimates are prorated based an ratio of proposed IMS
~ furnace throughput to that of a similar furnace at Alumax
„ Mill Products, Inc., Texarkana, Texas.
~
Peak hourly rate
20,000 lb/hr (IMS)/20,000 lb/hr (Alumax) x 4 lb/hr =
4.0 lb/hr
Averaqe hourly rate
7,710 lb/hr (iMS)/10,784 lb/hr (Alumax) x 4 lb/hr ;.9 lb/hr
Average annual rate (336 days/year)
2.9 lb/hr x 8069 hr/yr x 1 ton/2000 lb = 11.7 ton/yr
1
Response to Deficiency Item 3
Calculations and Assumptions
(2) Melting Furnaces (continued)
SOx
Peak hourly rate
0.6 lb/106 cf x 28 MMBTU/hr x 1 cf/1050 BTU = 0.02 lb/hr
Average hourly rate (21.5 x MMBTU/hr)
0.6 lb/106 cf x 21.5 x MMBTU/hr x 1 cf/1050 BTU =
0.01 lb/hr
Average annual rate
0.01 lb/hr x 8064 hr/yr x 1 ton/2000 lb a 0.05 ton/yr
NO x
Peak hour2y rate
190 lb/106 cf x 28 MMBTU/hr x 1 cf/1050 8TU = 3.7 lb/hr
~ Average hourly rate (21.5 x MM BTU/hr)
.m
140 lb/10 cf x 21.5 x MM 8TU/hr x 1 cf/1050 BTU a 2.9 lb/hr
Averaqe annual rate (336 days/year)
2.9 lb/hr x 6064 hr/yc x 1 ton/2000 lb a 11.7 ton/yr
CO
Peak hourly rate
35 lb/106 cf x 28 MMBTU/hr x 1 cf/1050 BTU = 0.93 lb/hr
Average hourly rate (21.5 x Mm sTU/hr)
35 lb/106 cf x 21.5 MMBTU/hr x 1 cf/1050 BTU = 0.7 lb/hr
Average annual rate (336 days/yr)
0.7 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 2.9 ton/yr
~
Response to Deficiency Item 3
Calculations and Assumptions
(2) Meltinq Furnaces (cantinued)
VOC (Methane and Nonmethane)
Peak hourly rate
5.8 lb/106 cf x 28 MMBTU/hr x 1 cf/1050 BTU a 0.15 lb/hr
Average houtly rate (21.5 x MMBTU/hr)
5.8 lb/106 cf x 21.5 x MMBTU/hr x 1 cf/1050 BTU a 0.12 lb/hr
Average annual rate (336 days/year)
0.12 lb/hr x 8064 hr/yr x 1 ton/2000 lb a 0.5 ton/yr
(3) Well Furnace Hoods - UBC FacilitY
Emissions from the well section from each meltinq furnace
(Eqress points 2 and 3) are:
Particulate Matter
Emissions are prorated on the basis of the ratio of well
~ furnace throuqhput at Alumax to the proposed iMS well
furnace throughput:
Peak hourly rate
Metal throughput ratio = 20,000 lb/hr (IMS) = 100%
20,000 lb/hr (Alumax)
1.0 x 15.5 lb/hr (Alumax) = 15.5 lb/hr (uncontrolled)
Average hourly rate
Metal througbput ratio a 7,710 lb/hr (IMS)
10,784 lb/ht (Alumax)
IMS = 71% of Alumax throughput
0.71 x 15.5 lb/br (Alumax emissions) = 11.1 lb/hr
(uncontrolled)
Table 1.4-1,,Uncontrolled Emission Factors for Natural Gas
Combustion, A Compilation of Air Pollutant Emission Factors,
AP-42, 4th edition, October, 1986.
Response to Deficiency Item 3
Calculations and Assumptions
(3) Well Futnace Hoods (continued)
Average annual rate (336 days/yr)
11.1 lb/hr x 8064 hr/yc x 1 ton/2000 lb a 44.7 ton/yr
(Uncontrolled)
Controlled emissions are:
Peak hourly rate
15.5 lb/hr x 0.01 (99.0% efficiency) m 0.16 lb/hr
Average hourly rate
11.1 lb/hr x 0.01 (99.0$ efficiency) = 0.11 lb/hr
Averaqe annual rate
49.7 ton/yr x 0.01 (99.0$ efficiency) = 0.45 ton/yr
Fluorides and Sydtogen Chloride
See response to Deficiency Item 12
3
~
(4) Delacquerinq Furnace - UBC Facility
Particulate matter:
There are three sources of particulate emissions from the
delacquerinq furnace:
(a) Combustion of natural gas. Combustion products (Egress
pofnt 5) are uncontrolled and pass through the main
furnace stack.
(b) Particles evolved by the thermally induced separation
of lacquer ftom UBC scrap (Eqress point 5) are de-
sttoyed in the combustion section of the furnace and
pass through the main stack.
(c) Particles emitted during scrap charging and from seal
leaks (Egress point 6) are ducted to the baghouse that
also controls emissions from the melting furnace charg-
ing wells.
e
Response to Deficiency Item 3
Calculations and Assumptions
(4) Delacquering Furnace (continued)
Particulate matter: (continued)
(a) Combustion (Egress point 5) - -
Peak hourly rate
5 lb/106 cf x 14 MMBTU/hr x 1 cf/1050 BTU = 0.07 lb/hr
Average hourly rate (9 x MMBTV/hr)
5 1b/106 cf x 9 x MMBTU/hr x 1 cf/1050 BTU ~ 0.04 lb/hr
Average annual rate
' 0.04 lb/hr x 8064 hr/yr x 1 ton/2000 lb a 0.17 ton/yr
3
~
Table 1.4-1 Uncontrolled Emissions Factors for Natural Gas
Combustion, A Compilation of Air Pollutant Emission Factors,
AP-42, 9th edition, October, 1986.
Response to Deficiency Item 3
Calculations and Assumptions
(4) Oelacquering Furnace (continued)
(b) Delacquering Process Emissions (Egress point 5)
Ptocess emissicns are prorated from data on Alumax,
Texackana, Texas.
IMS will delacquer only used beveraqe containers, which are
relatively clean. The Alumax facility handles fcame scrap,
painted siding, sheet trim, chips and clip in addition to
used beveraqe contafners, with an organic fraction up to 3
geccent. This diffetence will result in relatively lower
particulate and VOC emissions from the IMS delacquering
furnace. A factor of 0.75 is assumed for the cleaner IMS
scrap.
Peak hourly rate
Furnace throughput ratio a 20,000 lb/hr (IMS) ~ 105%
19,000 lbjhr (Alumax)
119 lb/hr (Alumax's emissions) x 1.05 x 0.75 (cleaner scrap)
= 93.7 lb.hr (uncontrolled)
Averaqe hourly rate
y
Furnace throuqhput ratio a 8,736 lb/hr (IMS) = 67%
13,075 lb/hr (Alumax)
119 lb/hr emissions @ 19,000 lb/hr peak thcoughput ~
82 lb/hr emissions @ 13,075 lb/hr average throughput
82 lb/hr x 0.67 x 0.75 (cleaner scrap) g 41.2 lb/hr
(uncontrolled)
Average annual cate (336 days/yr)
41.2 lb/hr x 8064 hr/yr x 1 ton/2000 lb a 166 tonjyr
~
Response to Deficiency Item 3
Calculations and Assumptions
(4) Delacquerinq Furnace (continued)
Controlled emissions (95% afterburner efficiency) are:
Peak hourly rate
93.7 lb/hr x 0.05 a 4.7 lb/hr (controlled)
Average hourly rate
41.2 lb/hr x 0.05 = 2.1 lb/hr (controlled)
Avetage annual rate
166 ton/hr x 0.05 = 8.3 ton/yr (controlled)
(c) Charqinq/seal leak process emissions (Eqress point 6)--
Based on charging emissions from the melting furnace wells,
a peak uncontrolled emission rate of 15.5 lb/hr is assumed.
This is a conservative assumption because the delacquering
furnace is under a neqative pressure, which will result in
lower emission generation.
14 Peak hourly rate
J
15.5 lb/br (uncontrolled)
Averaqe hourly rate
The ratio of average to peak scrap throughput for the
delacquering furnace is:
8,736 lb/hr = 0.44
20,000 1b/hr
0.44 x 15.5 lb/hr = 6.8 lb/hr (uncontrolled)
Average annual rate
6.8 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 27.4 ton/yr
(uncontrolled)
d
Response to Deficiency Item 3
Calculations and Assumptions
(4) Delacguering Furnace (continued)
Controlled emissions are:
Peak hourly rate
15.5 lb/br x 0.01 (99% efficiency) a 0.16 lb/hr
Average hourly rate
6.8 lb/hr x 0.01 (99% efficiency) = 0.07 lb/hr
Average annual rate
0.07 lb/hr x 8064 hr/yr x 1 ton/2000 lb Q 0.3 ton`yr
voc
(a) Combustion - -
Peak hourly rate
5.8 lb/106 cf x 14 MMBTUJhr x 1 cf/1050 BTU = 0.08 lb/hr
Averacle hourly rate (9 x MMBTU/hr)
5.8 lb/106 cf x 9 x MMBTU/hr x 1 cf/1050 BTU ~ 0.05 lb/hr
Avecage annual rate (336 days/yr)
0.05 lb/hr x 8064 hr/yr x 1 ton/2000 lb a 0.2 ton/yr
(b) Process - -
Process emissions of VOC derive from oils in tbe scrap. As
discussed above, the scrap feed to the delacquering furnace
will be used bevetage containers. It is assumed that the
oil and grease content at IMS is 10% that at Alumax.
VOC emissions at Alumax = 380 lb/hr (peak)
)
Response to Deficiency Item 3
Calculations and Assumptions
(4) Delacquetinq Furnace (continued)
Peak hourly rate
380 lb/hr x 1.05 (peak throughput ratio) x 0.1 (cleaner
sccap) - 39.9 lb/hr (uncontrolled)
Average hourly rate
380 lb/hr emissions @ 19,000 lb/hr peak throughput =
262 lb/hr emissions @ 13,075 lb/hr averaqe throughput
262 lb/hr x 0.67 (IMS/Alumax throughput ratio) x 0.1 a
17.5 lb/hr (uncontrolled)
Averaqe annual rate (336 days/yr)
17.5 lb/hr x 8064 hr/yr x 1 ton/2004 lb = 70.6 ton/yr
(uncontrolled)
However, the furnace gases are subjected to temperatures
around 1600°F for 1/2 second, which destroys the VOC.
Assuminq a thermal VOC reduction efficiency of 90%,
~ Contcolled emissions are:
~
Peak hourly rate
39.9 lb/ht x 0.1 a 4.0 lb/hr
Averaqe hourly rate
17.5 lb/hr x 0.1 Q 1.8 lb/hr
Avetage annual rate
70.6 tan/yr x 0.1 a 7.1 ton/yr
Table 1.4-1, Uncontrolled Emission Factors for Natural Gas
Combustion, A Compilation of Air Pollutant Emission Factors,
AP-42, 4th edition, October, 1986.
0
Response to Deficiency Item 3
Calculations and Assumptions
(4) Delacquerinq Furnace (Continued)
SoX
Peak hourly rate
0.6 lb/106 cf x 14 MMBTU/hr x 1 cf/1050 BTU = 0.008 lb/hr
Averaqe hourly rate (9 x MMBTU/hr)
0.6 lb/106 cf x 9 x MMBTU/hr x 1 cf/1050 BTU a 0.005 lb/hr
Average annual rate (336 days/yr)
0.005 lb/hr x 8064 hr/yr n 1 ton/2000 lb = 0.02 ton/yr
NOX
Peak hourly rate
140 lb/106 cf x 14 MMSTU/hr x 1 cf/1050 BTV a 1.6 lb/hr
Average hourly rate (9 x MMBTU/hr)
~
~
140 lb/106 cf x 9 x MMBTU/hr x 1 cf/1050 BTU a 1.2 lb/hr
Average annual rate
1.2 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 4.8 ton/yr
CO
Peak hourly rate
35 lb/106 cf x 14 MMBTU/hr x 1 cf/1050 BTU = 0.48 lb/hr
Average hourly rate ( 9 xMMBTU/hr)
35 lb/106 x 9 x MMBTU/hr x 1 cf/1050 BTU = 0.3 lb/hr
Average annual rate (336 days/yr)
0.3 lb/hc x 8064 hr/yc x 1 ton/2000 lb = 1.2 ton/yr
Table 1.4-1, Uncontrolled Emission Factors for Natural Gas
. Combustion, A Compilation of Air Pollutant Emission Factors,
AP-42, 4th edition, October, 1986. -
Response to Deficiency Item 3
Calculations and Assumptions
,
(5) Concentrating Lfne - Dross Recovery Facility
As discussed in the Response to Deficiency Item B. the con-
centratinq line will comprise a primary jaw crusher, grizzly
screen, secondary crusher, secondary screen, and a conveyor
system. Emission factors are used to project emission rates
from these sources (Egress point 9).* Because the dross is
expected to produce more dust than the materials on which
the emission factors are based, a factot of 10 is applied in
all emission calculations for the concentrating line.
Crushers
Particulate matter from each crusher:
Peak hourly rate (2688 hrs/yr)
10 x 0.29 lb/ton x 7.7 ton/hr = 22.3 lb/hr (uncontrolled)
Average hourly rate
10 x 0.28 lb/ton x 2.6 ton/hr a 7.3 lb/hr (uncontrolled)
Averacje annual rate
~
~ 7.3 lb/hr x 8064 hr/yr x 1 ton/2000 lb a 29.4 ton/yr
(uncontrolled)
r
* Sand and Gravel Processing, Sec. 8.19.1, A Compilation of
Air Pollutant Emission Factors, AP-42, 4th edition, October,
1986. Crushed Stone Processing, Sec. 8.19.2, A Compilation of Air
Pollutant Emfssion Factors, AP-42, 4th eition, October,
1988. ~
Response to Deficiency Item 3
Calculations and Assumptions
; (5) Concentrating Line (continued)
Controlled emissions from each crusher are:
Peak hourly rate
22.3 lb/hr x 0.02 (98% efficiency) a 0.4 lb/hr
Avecage hourly rate
7.3 lb/hr x 0.02 a 0.15 lb/hr
Average annual rate
29.4 ton/yr x 0.02 = 0.59 ton/yr
Screens
Particulate matter from each screen:
Peak hourly rate (2688 hours per year)
10 x 0.16 lb/ton x 7.7 ton/hr = 12.3 lb/hr (uncontrolled)
~ Average hourly rate
10 x 0.16 lb/ton x 2.6 ton/hr = 4.2 lb/hr (uncontrolled)
Avera4e annual rate
4.2 lb/hc x 8064 hr/yr x 1 ton/2000 lb = 16.8 ton/yr
(uncontrolled)
Controlled emissions from each screen are:
Peak hourly rate
12.3 lb/hr x 0.02 (98% efficiency) ~ 0.25 lb/hr
Average hourly rate
4.2 lb/hr x 0.02 = 0.08 lb/hr
Average annual rate
,
16.8 ton/yr x 0.02 a 0.34 ton/yr
,
Response to Deficiency Item 3
Calculations and Assumptions
~ (5) Concentrating Line (continued)
~
Conveyor System
It is assumed that the dross is conveyed an average of five
times before it leaves the concentratinq line. The emission
factor is multiplfed by a factor o€ five to arrive at the
total emission rate for the conveying system.
E = k (0.0018) (S/5) (U/5) (H/10)
(M/2)2
Where E a emission factor, lb/ton
km particle size multiplier, dimensionless
S a silt content, %
Um mean wind speed, mph
H - drop height, feet
M m moisture content, %
A value of 0.73 is used for the particle size multiplier, k,
corresponding to a particle size of 30 microns (for sus-
pended particles).
E a 0.73 (0.0018) (5/5) (4/5) (4/10) = 0.0002 lb/ton
~ (3/2) 2
Emission rates:
Peak houcly rate (2688 hours/yr)
10 x 5 x 0.0002 lb/ton x 7.7 ton/hr a 0.08 lb/hr
(uncontrolled)
Averaqe hourly rate
10 x 5 x 0.0002 lb/ton x 2.6 ton/hr = 0.03 lb/hr
(uncontrolled)
Avera4e annual rate
0.03 lb/hr x 8064 hrJyr x 1 ton/2000 lb = 0.12 ton/yr
(uncontrolled)
Aggregate Handling and Storage Piles, Sec. 11.2.3, A
Com,nilation of Air Pollutant Emission Factors, AP-42, 4th
ed~tion, October, 1986.
~
Response to Deficiency Item 3
Calculations and Assumptions
~ (5) Corncentrating Line (continued)
~
Gontcolled emission rates are:
Peak hourly rate
0.08 lb/,hc x 0.02 198% efficiency) a 0.0,02 lb/hr
Averaqe hourly r,ate
D. 0<<3 1 b/h r x 0.02' a 0.00i l b jh,r
Average ann,val rate
0A01 lb/hr,x 8064 hr-/yjr x 1 ton/20,00 lb ~ 0°.004 ton/y,r
~
I
~
~
i
/
Response to Deficiency item 3
Calculations and Assumptions
,
~
(6) Rotary Furnaces - Dross Recovery Facility
For NO , SO , CO, particulate matter, and VOC, see Response
to Deficiency Item 7 (Egress points 10 and 11).
(a) Fluorides
Emission test data from a rotary furnace located in Arizona
were used as a basis of calculations for expected fluoride
emissions. (These test data were also used for calculations
for particulate emissions in the response to Deficiency Item
7.) The fluoride emissions from the Arizona furnace were
uncontrolled and were as follows:
.
0.344 mg/M
The followinq calculations convert thYS value to lb/cubic
foot:
1 m3 = 35.31 ft3
1 mg = 2.2 x 10-6 lb
Therefore,
~
4 0.344 mg/M3 x 2.2 x 10-6 lb/mg x M3/35.31 ft3 a
0.021 x 10-6 lb/ft3
The Rotary Furnace Baghouse will have an exhaust system of
40,000 ACFM, so the emission would be:
40,000 ft.3/min. x 0.021 x 10-6 lb/ft3 ~
840 x 10-6 lb/min. a 50,400 x 10-6 lb/hr ~
0.0504 lb/hr.
The annual emission, based on 336 operating days, would be:
0.0504 lb/hr x 8064 hr/yr x 1 ton/2000 lb =
0.203 ton/yr (total for two furnaces, or 0.1 ton/yr
per furnace)
a
Response to Deficiency Item 3
Calculations and Assumptions
~
(6) Rotary Furnaces (continued)
(b) !!ydrogen Chloride
Emissions of HC1 are prorated from those at the UBC melting
fucnaces based on chlorine-containing flux throughput since
it is the flux that contains chlorine.
Melting Furnaces 450 lb/ht each furnace
Rotary Furnace 547 lb/hr each furnace
547/450 = 1.2
Melt Furnace = Rotary
0.6 lb/hr x 1.2 0.7 lb/hr
2.6 ton/yr x 1.2 3.1 ton/yr
(7) Holding Furnace - Dross Recovery Facility
All emissions are from the combustion of natural gas used to
~ heat the furnace (Egress point 12).
Particulate matter:
(a) Combustion - -
Peak hourly rate
5 lb/106 cf x 10 MMBTU/hr x 1 cf/1050 BTU = 0.05 lb/hr
Average hourly rate (7.5 MMBTU/hr)
5 lb/106 x?.5 x MMBTU/hr x 1 cf/1050 BTU m 0.04 lb/hr
Average annual tate (336 days/hr)
0.04 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 0.14 ton/yr
(b) Process - -
During the time that the holdinq furnace is used to hold
molten aluminum, there will be no process emisszons (only
combustion products will be emitted). However, when the
holding futnace is used to melt aluminum scrap, there will
be process emissions. It should be noted that there will be
no flux used in such situations. The particulate emissions
~ during melting are calculated based on scrap melting in the
UBC Plant meltinq furnaces.
Response to Deficiency Item 3
Calculations and Assumptions
~
(7) Holdfng gucnaces (continued)
(b) Process (continued)
Peak hourly rate
Ratio of maximum burner capacity:
10 X 106 BTV/hr (holdinq furnace) = 0.357
28 x 106 BTU/ht (melting furnace)
Ratio of furnace capacities:
95,000 lb (holding furnace) = 0.3
150,000 lb (melting furnace)
Usfng worse case (0.357)
Peak hourly holdinq furnace emissions =
0.357 x Peak hourly meltinq furnace emissions
0.357 x 4 lb/hr Q 1.4 lb/hr
~ Averaqe hourly rate
0
Ratio of average to peak hourly melt rates in the melting
furnace is:
7,710 lb/hr a 0.39
20,000 lb/hr
Applyinq the same ratio to the holding furnace and assuminq
that process emissian rate is linearly related to melting
rate, the avetage hourly emission rate from the holding
furnace is:
0.39 x 1.4 lb/hr a 0.54 lb/hr
Average annual rate
It is projected that the holdinq furnace would be used to
melt scrap a maximum of 25 percent of the time, or 2190
hr/yr.
0.54 lb/hr x 2190 hr/yr x 1 ton/2000 lb a 0.59 ton/yr
~
Response to Dificiency Item 3
Calculations and Assumptions
, (7) Holding Furnaces (continued)
SOX
Peak hourly rate
0.6 lb/106 cf x 10 MMBTU/hr x 1 cf/1050 BTU = 0.006 lb/hr
Average hourly rate (7.5 xMMBTU/hr)
0.6 lb/106 x 7.5 x KMBTU/hr x 1 cf/1050 BTU = 0.004 lb/hr
Average annual rate (336 days/yr)
0.004 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 0.02 ton/yr
NOX
Peak hourly rate
140 lb/106 cf x 10 MMBTU/hr x 1 cf/1050 BTU a 1.3 lb/hr
Averaqe hourly rate (7.5 x MMBTU/hr)
~ 140 lb/106 cf x 7.5 x MMBTU/hr x 1 cf/1050 BTU = 1.0 lb/hr
Average annual rate (336 days/yr)
1.0 lb/hr x 8064 hr/yr x 1 ton/2000 lb = 4.0 ton/yr
Table 1.4-2, Uncontrolled Emission Factors for Natural Gas
Combustion, A Compilation of Air Pollutant Emission Factors,
AP-92, 4th edition, October, 1986.
~
Response to Deficiency Item 3
Calculations and Assumptions
Y (7) Holdinq Furnaces (continued)
Co
Peak hourly rate
35 lb/106 cf x 10 MMBTU/hr x 1 cf/1050 BTU = 0.3 lb/hr
Average houcly rate (7.5 x t►MeTU/hr)
35 lb/106 cf x 7.5 x MMBTU/hr x 1 cf/1050 8TU = 0.25 lb/hr
Average annual rate (336 days/yr)
0.25 lb/hr x 8064 hr/yr x 1 ton/2000 lb Q 1.0 ton/yt
VOC (Methane and Nonmethane)
Peak hourlx rate
5.8 lb/106 cf x 10 MMBTU/hr x 1 cf/1050 BTU a 0.06 lb/hr
Average houcly cate (7.5 x MM BTU/hc)
~
5.8 lb/106 cf x 7.5 x MMBTU/hr x 1 cf/1050 BTU = 0.04 lb/hz
Average annual rate (336 days/yr)
0.04 lb/hr x 8069 hr/yr x 1 ton/2000 lb = 0.17 ton/yr
a
RESPONSE TO OEFICYENCY ITEM 9
PM-10 Emissions
~ (1) Impact Crusher/Scrap Shredder - UBC Recycling Facilitx
All large particles are captured by the baghouse. It is
assumed that the particulate matter leaving the baghouse is
100% under 10 microns:
1.00 x 2.5 lb/hr x 2.5 lb/hr (peak hourly rate)
1.00 x 10.1 ton/yr = 10.1 ton/hr (average annual
rate )
(2) Delacquerfnq Furnace - UBC Recycling Facility
It is assumed that all particulate matter emissions fcom
this process are smaller than 10 microns:
9.9 lb/hr, 8.8 ton/yr
(3) Meltfng Furnaces - UBC Recyclinq Facility
EPA's Fine Particle Emission Inventory System (FPEiS)
contains data from testing at a reverberatory aluminum
furnace at Vista Metals Company, Fontana, CA in 1981.
AP-42* contains estimated PM-10 fractions of total parti-
culate matter. The sources described above can be used to
~ estimate PM-10 emissions. The Vista Metals tests indicate a
. range of 4-39$ of total particulate matter less than 10
microns. The EPA data fndieate a PM-10 ftaction of 60%.
Assumfnq a PM-14 fraction of 30$ for the proposed IMS
facilfty, the weight rate PM-10 emissions from the melting
furnace at the USC facility would be:
0.30 x 4.13 lb/hr = 1.2 lb/hr (each furnace,
peak hourly rate)
0.30 x 12.1 ton/yr ~ 3.6 ton/yr (each furnace,
averaqe annual rate)
(4) Well Furnace Hoods - UBC Recyclinq Facility
Because the charging well emissions are controlled by a
baghouse, it is assumed the baghouse outlet particulate will
be 100$ less than 10 microns:
0.16 lb/hr (each furnace, peak hourly rate)
0.45 ton/yr (each furnace, average annual rate)
* Table 7.8.-2, Particle Size Distributions for Uncontrolled
~ Reverberatory Furnaces, A Compilation of Air Pollutant Emission
Factors, AP-42, 4th edition, October, 1986.
Response to Deficiency Item 4
PM-10 Emissions
(5) Concentrating Line - Dross Recovery Facility
The PM-10 fractions of total particulate emissions are as
follows:
. Crushers 6%
. Screens 75% (see references on paqe 3)
. Conveyors 50%
Multiplying these percentages by the total emission rates
calculated in the Response to Deficiency Item 3, results in
the PM-10 emission rates:
Each Each Conveyor
Crusher Screen System
Peak hourly rate 0.02 lb/hr 0.19 lb/hr 0.001 lb/hr
Average annual rate 0.03 ton/yr 0.26 ton/yr 0.002 ton/yr
(6) Rotary F'urnaces - Dross Recovery FacilitY
Based on the assumption that veC plant emissions from the
meltinq furnace had a 30% PM-10 fraction, it is assumed that
f the rotary furnace at the Dross Recovery Facflity has a 20%
PM-10 fraction. This is supported by the fact that the
particulates from the meltinq furnaces are predominantly
fumes (small particles), while the rotary furnace particles
are larger (the result of inechanical action abrading of
dross inside the barrel) with a lower degree of fuaning.
0.95 lb/hr x 0.2 = 0.2 lb/hr (each furnace,
peak hourly rate)
3.74 ton/yr x 0.2 a 0.75 ton/yr (each furnace,
average annual rate)
* Natural Gas Combustion, Sec. 1.4, A Compilation of Aic Pollutant
Emission Factors, AP-42, 4th edition, October, 1986, p.1.4-3.
a
Response to Deficiency Item 4
PM-10 Emissions
~
(7) Holding Furnace - Dross Recovery FacilitY
EPA has stated that all particulates from natural qas
combustion are smaller than one micron*. Similarly, the
metal fume that would be emitted during meltinq is generally
on the order of one micron.Accordingly, the entire particu-
late emission quantity from the dross plant haldinq fucnace
is considered PM-10:
Peak hourly rate:
Process 1.4 lb/hr
Combustion 0.05 lb/hr
Total 1.95 lb/hr
Average annual rate:
Process 0.59 ton/yr
Combustion 0.14 ton/yr
Total 0.73 ton/yr
~
r.
Aggregate Handlinq and Storage Piles, Sec. 11.2.3, A Compilation of Air Pvllutant Emission Factots, AP-41, 4th edition, October,
1986
Crushed Stone Processing, Sec. 8.19.2, A Compilation of Air
Pollutant Emission Factors, AP-42, 9th edition, October, 1986.
Sand and Gravel Processinq, Sec. 8.19.1, A Compilation of Air
Pollutant Emission Factors, AP-42, 4th edition, October, 1986.
~
RESPONSE TO DEFICIENCY ITEm 5
~ Salt Flux - Melting Furnaces
The maximum amount of salt flux added to the #1 and #2 Melting
Furnaces at the UBC Facility is:
a. Maximum pounds per hour: 1,200 (per furnace)
b. Maxfmum tons per year: 2,026 (per furnace)
Calculations and Data (per furnace)
l. Maximum annual volume of aluminum = 67,535,000 lb.
Annual flux (6%) = 67,535,000 x 0.6 ~ 4,052,100 lb.
4,052,100 lb/yr x 1 ton/2000 lb ~ 2,026 ton/yr.
2. Maximum hourly volume of aluminum ~ 20,000 lb.
glux additions (6%) = 20,000 x 0.06 a 1,200 lb.
The above calculations are based on a normal ratio of flux charge
to scrap charge of 6%, i.e., there will be 6 pounds of flux added
for every 100 pounds of aluminum charged. The flux is composed of
2.75% Ccyolite, 46.625% Sodfum Chloride, and 46.625% Fotassium
~ Chloride.
~
~
RESPONSE TO DEFICIENCY ITEM b
Salt Flux - Rotaty Fucnaces
~ The maximum amount of salt flux added to the #1 and #2 Rotary Fur-
naces at the Dcoss Recovery Plant is:
a. Maxfmum pounds per hour: 3,692 (per furnace)
b. maximum tons per year: 2,205 (per furnace)
Calculations and Data (per furnace)
1. Maximum annual volume of dross ~ 14,698,000 lb.
Annual flux (30%) a 19,698,000 x.30 = 41409,400 lb.
9,409,400 lb/yr x 1 ton/2000 lb Q 2,205 ton/yr.
2. Maximum hourly cate of dross ~ 12,308 lb/hr.
Flux addit3ons (30$) = 12,308 x.30 ~ 3,692 lb/hr.
The above calculations are based on a normal rat2o of flux charge
to dross charge of 30%, i.e., there will be 30 pounds of flux
added for every 100 pounds of dross charged. The flux is composed
of 50% Sodium Chloride and 50% Potassium Chloride.
~
r
RESPONSE TO DEFICIENCY ITEM 7
Estimated Particulate, SOX, C0, VOC, and NOx Emissions from Rotary
Furnaces -
Zt was stated in the interim response letter of May 27, 1988, that
only one 8otary Furnace was planned to be initially installed.
Since the interim cesponse, additional studies have been made re-
garding plant material balances. As a result of these studies, a
second Rotaty Furnace, as well as a Dross Concentrating Line, will
be installed. We are, therefore, includfng a second Rotary
Furnace in our emission inventory, along with a Concenttating Line
to be coveced in tbe response to Deficiency Item B.
The followinq assumptions and calculations are for each Rotary
Furnace:
NOx
1. Peak hourly rate (maximum burner capacity)
140 lb/106 cf x 16 x 106 BTU/hr x 1 cf/1050 8TU = 2.13 lb/hr
2. Average hourly rate (average burner capacity of 12 x 106
BTU/hr)
~ 140 lb/106 cf x 12 x 106 BTU/hr x 1 cf/1050 BTU = 1.6 lb/hr
3. Averge annual rate (336 days/yr operatinq time; average
burner capacity of 12 x 106 8TU/hr)
2.13 lb/hr x 8,064 hr/yr x 1 ton/2000 lb x 12/16 m 6.4 ton/yr
Co
1. Peak hourly rate
35 lb/106 cf x 16 x 106 BTU/hr x 1 cf/1050 BTU = 0.53 lb/hr
2. Average hourly rate
35 lb/106 cf x 12 x 106 BTU/hr x 1 cf/1050 BTU = 0.4 lb/hr
3. Average annual rate
0.53 lb/hr x 8,064 hr/yr x 1 ton/2000 lb x 12/16 = 1.6 ton/yr
~
I
I~ Response to Deficiency Item 7
Estimated SO , CO, VOC, NOx Emissions from
Rotary F'ucnAes
~
SOX
1. Peak hourly rate
.
0.6 lb/106 cf x 16 x 106 BTU/hr x 1 cf/1050 s•rv = 0.01 lb/hr
2. Average hourly cate
0.6 lb/106 cf x 12 x 106 BTU/hr x 1 cf/1050 8TU = 0.007 lb/hr
3. Average annual rate
0.01 lb/hr x 8,064 hr/yr x 1 ton/2000 lb x 12/16 = 0.03 ton/yr
~
TABLE 1.4-1, Uncontrolled Emission Factors for Natural Gas Combus-
tion, A Compilation of Air Pollutant Emission Factors, AP-42, 9th
edition, October, 1986.
~
~
Response to Deficfency Item 7
Estimated SO , CO, VOC, NOx Emissions from
Rotary gurna6es
1
Particulate
A. Combustion of Natural Gas
l. Peak hourly rate
5 lb/106 cf x 16 x 106 BTU/hr x 1 cf/1050 8TU = 0.08 lb/hr
2. Average hourly rate
5 lb/106 cf x 12 x 106 8TU/hr x 1 cf/1050 BTU a 0.06 lb/hr
3. Average annual rate
0.08 lb/hr x 8,064 br/yr x 1 ton/2000 lb x 12/16 ~
0.24 ton/yr
B. Frocess Emissions
The data and calculations in this section are based on an
extrapolation of data from a sampling program that was con-
ducted on an existing rotary dross furnace in Arizona. The
samplfnq was done on a duct leading to a baghouse, so the
data is cepresentative of an uncontrolled emission from6a
rotary dross furnace. The Arizona furnace has a 9 x 10
BTU/hr. burner. Therefore, all the Arizona data has been
multiplied by a ratio of 16/9 (1.77), since there would be a
direct ratio between burner capacity, process rates, and the
expected emissions.
Arizona particulate emissions
32.7 lb/hr (uncontrolled)
IMS Rotary particulate emissions
32.7 lb/hr x 1.77 = 57.9 lb/hr (unconttolled)
Since all emissions from the Rotary Furnace would be con-
- trolled with a baqhouse having an efficiency of 98.5%, the
controlled emissions (per furnace) would be:
57.9 lb/hr x(100 - 98.5) = 0.87 lb/hr
100
~
Response to Deficiency Item 7
Estimated SO , C0, VOC, NO Emissions from
Rotary Furnaces X
~
,
B. Process Emissfons (Continued)
The following rates therefore result:
1. Peak hourly rate (at116 x 106 BTU/hr)
0.87 lb/hr
2. Averaqe hourly rate (at 12 x 106 BTU/hr)
The data from the Arizona furnace does not provide informa-
tion regardfng the level of process emissions reduction at
reduced firing rates, so a reduction from the peak is not
taken:
0.87 lb/hr
3. Average annual rate (336 operatinq days)
0.87 lb/hr x 8,064 hr/yr x 1 ton/2000 lbs = 3.5 ton/yr
, C. Pacticulate Summary
;
1. Peak hourly rate
Combustion 0.08 lb/hr
Process 0.87 lb/hr
Total 0.95 lb/hr
2. Averaqe hourly rate
Combustion 0.06 lb/hr
Process 0.87 lb/hr
Total 0.93 lb/ht
3. Avecaqe annual rate
Combustion 0.24 ton/yr
Process 3.50 ton/yr
Total 3.74 ton/yr
~
Response to Deficiency Item 7
Estimated SO , CO, VOC, NOX Emissions fram
Rotary FuxnaKs
` VOC
, l. Peak hourlX rate
~ 5.8 1 b/10 6 c f x 16 x 10 6 BTU/h r x 1 crf /10,5 0 B'TU = 0AS' 1 b/ti r
2. Average hourly ra'te
5.8 lb/106 cf x 12 x 10 BTU/hr x 1 cf/105,0, BTU a 0.07, lb~~ ~hr
3. Ave rage,annual rate
0.109 lb/hr x 8,064 hr/yr x 1 ton/200`0 lb x 12/16 a
T0.27 ton/Yr
.
t
,
RESPONSE TO DEFICIENCY ITEM 8
Process Description - Gcizzly and Concentrating Plant
Deficiency Item 8 requested a description of the processes which
occur at the grizzly and the concentrating plant. We are now
ceferring to the complete facility as a Concentrating Line, and
the following description is submitted:
The aluminum dross to be received in the Dross Recovery Plant will
be composed of various particle sizes. There will be lazge pieces
up to 31-0" or 4'-4" in diameter, medium pieces up to 11-0" in
diameter, and small pieces only a few inches in diametet. There
will also be varying amounts of dross fines that would be a frac-
tion of an inch in diameter.
All of this material can be chacged, as received, into a rotary
dross recovery furnace. However, a more efficient operation re-
sults if the material is crushed and classified prior to charging.
Also, a significant portion of the material, particularly the
fines portion that contains little or no recoverable aluminum, can
be separated at the Concentratinq Line so that no further process-
ing of this portion is necessary.
The Concentratinq Line equipment will consist of the following
major items:
l. Primary Crusher - breaks the larger pieces of dross
, into pieces not over 811-10" in diameter.
F
~ 2. Grizzly - separates small pieces from pieces 8"-10" in
diameter. Some drosses may be charged here rather than
through the Primary Ccusher.
3. lmpactor - further reduces the size of the incoming 8"
to 10" pieces.
4. Screen System - separates fines fcom the product to be
charged into the Aotary Furnaces.
5. Hoppers, Conveyors - provide for material loading and
material transportation through the Line.
b. Hoo-ds, Duct, Baghouse - collects and captures dust at
the major items of equipment and at conveyor transfer
points.
The above equipment, and the process itself, resembles the equip-
ment and processes used in a rock crushing operation.
RESPONSE TO DEFICIENCY ITEM 9
, ~qyclone Specifications
All cyclone separators shown on the otiginal permit application
have been eliminated in the final plant design. It was originally
thought that such separators might be necessary to reduce the
inlet dust loadings to the baqhouses. However, further studies
have disclosed that the expected dust loadings are not heavy
enough to require cyclones. The baghouses to be installed are
capable of handling the expected inlet loadings.
~
ri
RESPONSE TO DEFICIENCY ITEM 10
~
'n[pe of Ff lter BacLs r
'The bag° ma,terials tha`t are to b'e used in each baghouse ,are as
follows:
UBC Plant
Scrap Prepara,tion Facility Baghouse: Gortex
Meltinq and Delacquerinq Systera Baqh,ouse: Woven Polyestetr
Dtoss PIant
Rotary Furna,ce Baghouse: Woven Fo`lyester
Con,centcating Line Haghouse: Woven Polyester
~
~
RESPONSE TO DEFICIENCY ITEM 11
Fugitive Emissions
The proposed facility will not contain any fuqitive dust sources
of the type mentioned in DEQ's March 31, 1988 deficiency letter
(conveyot to conveyor or conveyor to hopper transfer points). The
only outdoor storage piles are of baled compacted beverage con-
tainers, which do not represent a potential dust source. There is
a conveyor system in the scrap processing area in the UBC facili-
ty, but the transfer points are hooded and exhausted to a collec-
tor. Therefore, this is not a fugitive source the emissions
are considered a point source accordingly in this permit applica-
tion.
We have, however, identified the followinq sources of fugitive
emissions from the proposed plant.
UBC Facilitv
A. Transfer of incoming flux materials to the mixing area.
B. Flux mixfnq (droppinq of materials with a front-end loader).
C. Transfer of mfxed flux to storage.
D. Loadinq into flux boxes.
E. Raking of inelting furnace dross into skim pats.
~
F. Transfer of dross from storage into trucks.
Dross Recovery Facility
A. Transfer of incominq flux materials to storage.
B. Loadfnq of flux into rotary furnace.
C. Transfer of incominq dross to storaqe.
D. Transfer of dross from storage to the concentrating line.
E. Transfer of dross fines to storage.
F. Transfer of dross concentrate to storage.
G. Transfer of dross concentrate to rotary furnace.
H. Transfer of furnace dross (salt cake) to storage area.
I. Transfer of salt cake to disposal trucr.s.
J. Rakinq of holdinq furnace dross to pans.
K. Dumping of hcldinq furnace dross into rotary furnace.
~
Response to Deficiency Item 11
Fugitive Emissions
~
~ Although these are fugit3ve emission sources, they occur inside
the cespective facility buildings, minimizinq theic atmospherir
release.
In order to estimate emission rates from these operations, emis-
sion factor; are used. (Aqgregate Handling and Storage Piles, Sec.
11.2.3 A Compilation of Air Pollutant Emission Factors, AP-42, 4th
edition, October, 1986.) The followinq equation calculates the
appropriate emission factor for eacb source:
E = k (0.0018) (S/5) (U/5) (H/5)
(K/2) 2 (Y/6) 0.33
where E a emission factor, lb/ton
k= particle size multiplier, dimensionless
S = matetial silt content, ~
U = mean wind speed, mph
H e drop height, feet
M m material moisture content, ~
Y a dumping device capacity, cu.yd.
The following table lists the values for these parameters used to
calculate the emission factors. In each case, k= 0.73 (the value
~ for suspended particulate).
i
SoURCE S(~) U(mph) H(ft) M(~) Y(cu.yd)
USC Facility
A- Flux to mixing area 5 4 4 3 10
B- Flux mixing 5 4 3 3 1.75
C- Flux to storage 5 4 3 3 1.75
D- Flux to flux box 5 4 3 3 1.75
E- Dross to skim pots 3 5 2.5 0.5 0.0123
F- Dross to dump trucks 5 4 6 2 1
Dross Recovery Facility
A- Flux to storage 5 4 4 3 10
B- Flux to furnace 5 4 4 3 1.75
C- Dross to storaqe 5 4 5 3 20
D- Dross to concentrator 5 4 4 3 1.75
E- Dross fines to storage 10 9 4 3 1.75
F- Concentrate to storaqe 3 9 4 3 1.75
G- Concentrate to furnace 3 4 9 3 1
H- Salt cake to storage 3 9 4 1 2
i- Salt cake to disposal 3 4 4 1 1.75
J - Holding furnace dross 5 5 2.5 0.5 0.0123
to pans
K- Holding furnace dross 5 4 4 3 1
to rotary furnace
Response to Deficfency Item il
Fugitive Emissions
The resulting values of the emission factors, E, have been multiplied
by a factor of 10 to arrive at a corrected emission factoc, Ec to
account for
the fact that dross and flux are dustier than the materials on which
the emission factors were based.
The corrected emfssion factor values, E, when multiplied by the annual
throughputs, yield emission rates, as s~mmacized in the following
table:
Corrected
Emission Factor Throughput Emissions
SOtT1tCE Ec (lb/ton) (ton/yr) (ton/yr)
UBC Facility
A- Flux to mixing area 0.003 4,200 0.01
B- Flux mixinq 0.004 12,600 0.03
C- Flux to storaqe 0.004 4,200 0.01
D- Flux to flux box 0.004 4,200 0.01
E- Dross to skim pots 0.486 1,500 0.36
F- Dross to dump trucks 0.023 6,000 0.07
Dross Recovery FacilitY
~
~ A- Flux to storaqe 0.003 7,500 0.01
8- Flux to furnace 0.005 7,500 0.02
C- Dross to storaqe 0.003 25,000 0.04
D- Dross to concentrate 0.006 25,000 0.07
E- Dross fines to storage 0.011 10,300 0.06
F- Concentrate to storage 0.003 10,300 0.02
G- Concentrate to furnace 0.004 10,300 0.02
H- Salt cake to storage 0.029 15,000 0.22
i- Salt cake to disposal 0.003 15,000 0.23
J - Holdinq furnace dross 0.811 455 0.18
to pans
K- Holding furnace dross 0.007 455 0.002
PLANT TOTAL 1.36
These emission rates represent average operatinq conditions. Peak
emission rates are assumed to be three times the averaqe rates
3 x 1.36 = 4.08 ton/yr
RESPONSE TO DEFICIENCY ITEM 12
~
" Meltinq Furnace - Fluoride and HC1 Emissions
All data are on a per-furnace basis. Emissions are froro the
charqing well hoods (Egress points 2 and 3), not from the melting
furnace hearth sectfons.
Emission tates are based on data from Texas Air Control Board files
on Alumax Mill Products, Inc., a similar facility in Texarkana,
Texas.
PROPOSED
IMS
FACILITY ALUMAX
Number of furnaces 2 2
Operating schedule 24 hr, 336 days 24 hr, 365 days
Heat input (hourly) 28 MMBTU 30 MMBTU
Control device 8aqhouse Baghouse
Flux composition:
NaCi 48.625 % 47.5 $
KC1 48.625 % 47.5 $
Na2AlF6 2.75 $ 5.0 %
~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Peak Average Peak Average
Metal throughput (lb/hr) 200,000 7,710 20,000 100784
Flux additions (lb/hr) 11200 463 1,777 958
Fluoride:
Uncontrolled: lb/hr 10.7 7.6 53.2 28.7
ton/yr 43.3 30.5 233.0 125.8
Controlled: lb/hr 0.7 0.5 3.3 1.8
tan/yr 2.7 2.0 19.3 7.7
Hydrogen chloride:
Uncontrolled: lb/hc 0.9 O.b 2.4 1.3
ton/yr 3.6 2.6 10.6 5.7
Controlled: lb/hr 0.9 0.6 2.4 1.3
ton/yr 3.6 2.6 10.6 5.7
~
Response to Deficiency Item 12
Melting Furnace F and HC1 Emissions
~
~
Because of the similarities between the proposed IMS furnaces and
those at Alumax, it is reasonable to prorate emissions from one
facility to the other. While emissions could be prorated on the
basis of heat input or metal throughput, it is most appropriate to
prorate on the basis of flux input, as it is the flux that con-
tains F- and C1-.
Ratio of IMS flux input to Alumaxts is:
463 lb/hr (IMS) / 958 lb/ht (Alumax) a 48% (averaqe)
1200 lb/hr (iMS) / 1777 lb/hr (Alumax) a 66% (peak)
Because essentially all fluorides come fcom the cryolite, the
ratio of IMS' to Alumax' cryolite usage must be factored in to
calculate fluoride emissions:
2.75% (iMS) / 5.0% (Alumax) = 55%
Similarly for HC1, the ratio of chlorine-containing flux is:
48.625$ (IMS) / 97.5% (Alumax) a 102%
, Emission rates are then estimated by multiplying the Alumax
emission rates by the appropriate flux 3nput ratio (to account for
flux throughput dffferences) and by either 55% or 102% (for
fluoride or HC1, respectively). The results of these calculations
are given in the table on page l.
In response to deficiency Item 12, virtually all F- and HC1 emis-
sians are generated at the furnace well; minimal emissions are ex-
pected from the furnace hearth. In fact, the hearth is uncontrol-
led at Alumax (as IMS proposes for the Idaho facility) and is per-
mitted by the Texas Air Cantrol Board without controls. The addi-
tion of flux takes place in the well which is separated from the
hearth by a dfvfsion wall in which a submerqed arch allows subsur-
face flow of molten metal between the two furnace sections; how-
ever, F and HC1 emissions are mostly confined to the surface of
the well.
~
PROJECT SCHEDOLE
i
~
~ ow
Idaho aaoir 1M5 , 1N~ . iU-Wt Nc1,
IIeGRAW CONSTRUCTION COMPANY, INC. im LMtia REPORT OATE -~wZv^i L3
~aGM «TLE =rRacr No ~ ~ -
(1~1~(~AW [N01N[t~3 iM0 CON1111YC10111 ~ ~1001IT01N OMfa '
YW YY
- ~ . CONSTRUCTION SCNEDULE _
- WEEKS AFTFR PERMIT T0 CONSTRUCT APPROVAL - -
_ OESCA(PTION pF NOl~( - 1121 3 4 S b 1 1 8 1 9 IO 1 q 12 13 114 115 116 1IT 118 19 120121 N Z2_ l 23 N 24 125 N 2b 12? 128,' 129
ca
_ ~ I ~ I I I
SITEWORK I I I N I~ I I I
- l~lllll -II
"EH~STRUCTURES _ ~ ~ ~ ~ I I I I
.
BUILDING FACILITIES
I I I I I I I I I '
MECHANZCAL EQUIMENT
I I I I I
"I ~I I I I
EI,ECTR?C&L,,,E 1TPMFNT
PIPING , O' j
1 I~ l I I
.
_ELECTRICAL_POWER DISTRIBUTION
I 1 I I I
I I I 1 I I I' I~ ~ ~-I I I I I I I I I
- _ I I I I I ~ ~ I I 1~ 1"_I I I I I I I I
II IILIIII 111111i1111-IIII
L{ I___I I I I
i I I I I I I 1 1 I I I I I I I 1 I I 1_I I I
- I I I I 1 1 I I I I ~ I ~ I I I
. N _ 11 Ill ~I~IIN
I I I I ~ I I_ I ~ 1~ 1 I I I I 1 I I I II I I
Illllll llll
I I I I_1 I 1_ _I I I I 1 I I I ~ 1 I II _ I I
IIIIII IIIIII I~jllllll III
_ _ III III II_IIII ~~III IIIIIII
I I I I I i - 1 I 1 1 I ~ I I I 1 I~ I I I
_ I 1 Ij I 1 I 1-1 I I I I I I-I I I I I
STATE OF' I DA~HO FORNIS
~
I
REVISED PERMIT APPLICATION FORMS
This section contains the revised Idaho 8ureau of Air
Quality permit application forms. Specifically, the following
forms are included:
. Section 1 General Information
. Section 2--- Fuel Burning Equipment
. Section 3--- Processing and Manufacturing Operations
. Section 5--- Storage of Liquid Fuels
. Section 7 Hazardous/Toxic Materials
. Section 8--- Material Transport and Handling
Section 2 forms are completed for each process that burns
fuel (natural gas). Section 3 forms are completed for all
processes with non-combustion emissions. In some cases, there
are Section 2 and 3 forms for the same process. For example,
the melting furnace has both combustion products and process
~ emissions.
The proposed facility will not handle or process hazardous
or toxic materials. However, as a result of fuel combustion,
two compounds identified as toxic (SO and NO X) are generated.
Likewise, the reactions in the melting and rotaicy dross furnaces
produce two additional toxic materials (fluorides and hydrogen
chloride). Section 7 forms are completed for each process that
emits any of these materials. Rather than list amounts of toxic
materials handled or processed (which is inaccurate in the
context of the proposed facility) the Section 7 forms give the
annual throughputs for the materials that give rise to the toxxc
contaminants, namely natural gas and flux.
~
~
A
- Revised 6-15-88
.
STA?E OF IDAHO I FOR OFFICE USE OI1L.Y
APPLICATION TO COASTItUC: AN AIR POLLUTION EMZT?ING FACIL2IY PERMIT NUMBER ~ I
,
DATE RECEIVED REVIEWER
AOCB COUh"TY P1.E.h'T I. D.
1 1 3 1 1 1 ( [ 1 1 i 1 1
SECTION 1: GENERAL IA'FORMATION SIC PLAh"T ELEVATION ABOVE MSL (ft.)
1 I t 1 1 1 i 1 I 1 ;
U.B.C. RECYCLING & DROSS
RECOVERY PLANT ZONE UTM COORDINATE (km)
See Section No. 3 for Detail NON-ATTAINMENT AREA Q NSPS
Description pSD AYPLICABLE 0 NESHAPS Q
1. COMPANY AND DIVISION NAME
IMS, Inc. (Aluminum Services)
~ 2. ADDRESS COUNTY NUMBER OF FULL-2IME EMPLOY
P.O. Box 1087 Kootenai 60
3. CITY STATE ZIP CODE PROPERTY AREA AT SITE(ACR"s
Post Falls Idaho 83854 30.455
4. PERSON TO CONTACT TITLE TELEPflONE NUMBER
~ Kenneth R. Blevins Mgr. of Engrg. (513) 422-4521
.
5. EXACT PLANT LOCATION (IDENTIFY LOCALITY)
See Section No. 1
; 6. GENERAL NATURE OF BIISINESS AND KINDS OF PRODUCTS U. B. C. (Used Aluminum BeverG
Can) Recycling Facility & Aluminum Dross Recovery to Produce Hot Metal
(or Sow) for transfer to the Kaiser Aluminum Trentwood Works
' i. REASON F08 APPLICATION S. LIST ALL FACILITIES WITHIN Tw
PERMIT TO CONSYRUCT EXISTING FACILZT7C STATE TAAT ARE UNF?ER YOUR CON,
i LLI A NEw FACZLITY I 1 REGISTRATION OR UNDER COMON CONTROL 8ND Fa
= EMISSIOrS TO 1'HE AIR. IF NON
PERMIT TO MODIF7C AN REGISTRATION CtmCi'. HERE I X~
, I 1 EXZSTING SOURCE ~ ~ tJPDATE
NAME LOCATI0N
PERMIT TO CONSTBUCT CHANGE OF OWNER
~JA NEW SOIIRCE AT AN ~JOR LOCATION
EXISTING FACILITY
PERMIT TO
JOPERAI'E
9. ESTIMATED CONSTBUCTION ESTIMATED COMPLETION 10. NAJL AND TITLE OF OWNER aR
; START DA,TE DATE RESPONSIBLE OFFICIAL ,
, September 1, 1988 January 31. 1989 Joe wojciechowski, Plant Man,
~
F' 11. SIG DATE ~
~ June 15, 1988
7..01
HWE - 0050
S:A:E OF IDAKO ; FOR OFFICT USE OAZY
APPLICATZOI3 :0 COrSTRUC? AN
I-iR POLLUTION EMI?TING FACILI:Y , PERMI? NUMER i
SECTIOr 3: PR4CESSINC b NANUFACTURING
OPER.ATIONS
COMPLETE A SEPARATE PAGE FOR EACH DISTINCT P80CESS OR MANUFACTURING OPERATIOh
1. UNIQUE REFERENCE NUt3BER (TO BE ASSIGA'ED BY 2. PROCESS OR QPERbTION hAME
APPLIC""T) SCRAP PREPARATION FACILITY -
1429-0400-0401 UBC PLANT
3. :lAXIMUM RATED INPUT ChPACITY 4. NORMAI. FEED INPt3T 15. NOP.MhL PRODUCT OUT?UT
(T021S/HOUR*) TONS/HOUR TONSjYEAR TONS/HOUR TONS/Y£ltiR
13.4 4.8 38,650 4.6 38,650
6. THROUGHPUT PE8 QUARTER AS ~ 10. POLLU?ION COA`TROL EOUIPMENT
.NUAL PRIMARY SECOh'DAF.Y
JANOARY-MARCIi 25 TYPE Fabric Filter I
E,pgIL_J'UNE 25 MANUFACTURER Flex - Kleen i ,
~ JULY-SEPTEMBER 25 COST $ 7 5, 0 0 0 I ,
OCTOBER-DECEMBE1t 25 MODEL NUMBE8 12 0 W PTC 3 6 0 I ,
EFFICIENCY 99.5 I i. OPERATZNC SCBEDUI.E (INDICATE IF MANUFACTUR£R GUARAIr''?EE:,)
i IiOURS P£R DAY 24
~ DhYS PER WEEK 7 FOR WET SCRUSBERS: WAT£R FLOW G
WEE1C PE8 YEAR 52 PRESSURE DROP INCHES OF WAT
~
. F0R BAGIiOUSE: AIR/CLOT'd RfsTIO
.
; S. STACi: OR EXHA0ST DATb 11. ESTIMATED EMISSIONS
~ HEIGST 12 F'r PARTICiTLATES Z.,5 LBS/HR TONS/
E}.'IT DZL.*LTEx 4 FT 1 SIILF[JR DIO%IDE n LBS /HR n TOr S/
EXIT VELOCITY 3, 000 FPM CAEBOr' MONOXIDE 0 LBS/HR 0 TONS/
EXIT GAS VOLDME 38 S 5 0 0 ACFM VOLATILE ORGANI C
EXzT cas TErPERATURE 40-100 OF , coreou~~ns o LEs/ER o TONS/
(IIvCLUDE A SEPARl-TE PAGE FOB EACH IJITROGEN 0?:IDES 0 LESII3P. p TONS/
STACK IF MULTIPLE STACKS 08 VEA'TS ~
i ARE USED) 's
9. STORAGE PILE( S) DATA (ZF MORE THAN ONE STORAGE PILE IS ON SITE Pi.EASE EiT'TF►CE A SZPARA:
SMT DETAILING EACS STORAGE P ILE )
+ VOLMME 7,519 yA8DS3 DAILY TBxOUGHPUT 115 TONS PER DA:
( SEIGBT 14 FT flOW IS MATERII~I. AANDLED? ( i. e. FItOh ~ L0~'+,D~.'R,
VIDTH 100 FT COVEB.ED CONVEYOA BELTS , ETC.)
LENCT'H 145 FT Fnrk 1 rti_k - outside bldcz.
T:PE OF N~►T"'LPJ.AI. Used Alum. Bev . Cans conveyor - ins ide bldq.
~ MESIi 0R MZNDS SIZE ga1 Qrn/Bri clettes
~
* IF UNvITS 0THER 73AN TONS , PLEASE SPECIFY.
Fabric Filter Details
1. Bag Area = 5,500 sq. ft.
j 2. Design Flow = 38,500 ACFM
3. Design Temperature = Ambient
4. Bag Materials = Gortex
5. Exit Grain Laading = 0.0075 gr./ACF -
. _ -
.
HwE - 0 C 5 3
STATE OF IOAHO r r r USnNI Y, :
APPLICATION TO CONSTRUCT AN ~
R POLLUTION EMITTING FACIIITY PERMIT NUMBER i
S:CTION Z: FUEL BURhING EQUIPMENT Combustion aspects of this source
CC'4Pl.ETE A SEPARATE PAGE FOR EACN UAIT reported on Section 2. Process
aspects reparted on Section 3.
Delacquering Furnace - UBC Plant
1. Rcr N NMM (FOR L UT1 Un7
1429-0400-0403
e.. EOUIPMENT NG L RXTED t NPUi 4. ~IUTM Uhfl 17. cF~i Uga '
AND MODEL NUMBER CAPACITY (BTU/HR) TYPE {USE CODE} ~ PROCESS a SPkCO ~
Gillespie & Powers NEATI NG ~
BC - 1910 14.000,000 9 100 ;
o. FUEL DATA PRIMARY SECONDARY 10. POLLUTION CONTROL EOUIPMENT ~
(USE CODE) 1 ' p UFAi ~Y ScCONDARY {
PERCENT SULFUR 0 t TYPE I i
PERCEHT RSH 0MANUFACTURER ! I
PERCEhT NITROGEN 0.91 COST I ~
PERCENT CARBON 76.11 MODEL NUMBER
PFRCENT HYDROGEN 23 I p EFFICIENCY
HcAT CONTENT 1050
(IH UNITS OF BTU/WT C?R V LUM (INOICATE IF MANUFACTURER GUARANTEED)
PERCENT MOISTURE p -
FOR WET SCRUBBERS: wATE.R FLOW GPP1
' rl tL MUMffM' RIMY SECONDARY PRESSURE OROP INCH?3-b- 1,'kicr:t
tMkXIMUM AMOUNT ' FOR BAGHOUSE: AIR/C107H RhiIO i
BURNFD/HOUR ~
NORMAL AMOUNT ~L~~~ ~ 11. *SfACK DAtA
BURHED/YEAR 7.3 x 1010 cf H~IGHT 60 FT
EXIT DIAM~T~R 2 ri ~
FLY ASN REIhJEC7I0h? 17 YES 7 NO LjX N.A. EvAIT VELOCITY 1 f 600 ~pN~ _
c. r UcL C~NSU ~R OUAR~1'~k~ a d~ EX I T GAS TEMP ERATURE T~~~ ~C
5
"r ANNUAL .
fi00 JRNUARY-MARCH 25 12. ESTIMkTc"O "tMI5SY0NS (kT MAXIMUM Dtz-S1GN APRIL-JUNE 25 CAPACITY) '
JULY-SEPT'cMPER 25 PARTICULATES 0.07 L5/HR 0.17 TONS/YR.
OCT08ER-OtCEM6ER 25 , SULFUR DIOXIDE 0.008 LB/HR 0. 02 TpNS/YR'
CARBON MONOXIDE 0. 4 8 LB/HR 1. 2 i UhSj" R,
OPtR►.iiWG SCHEOULE YOLATILE ORGANIOD. 08 L6/HR 0. 2 TOhS/YP.I
hb~URS PfR OpY 24 COMPOUNOS
4
DAYS PER WEEK
7 NITROGEK OXIOES 1.6 LBlhR 4. 8 TONSlYRi
War-r"KS PER YEAR• ~ I
I
=tlzL CODcS SURNOR tUDLS '
1. NA7URAL G145 1. SPREADE'R STaYER ~
2. OIL (SPECIFY ASTM GRADE NUMBER) ' 2. CHAIN OR TRAVELING GRATE _
3. WOOD (SPr"CIFY CHIpS, BaRK. SNAYINGS, 3. HAND FIP.EO
SANDER DUST) 4. CYCLONE FURNaCE
COAL (SPcCIrY BITUMINOUS, ANTRACITc, S. WrT BOTT4N (PULVERIZED COAL) i
:LIG~'~IT=) 6. DRY BOTTOM (PULVEP,iZcO COAL) ;
z._OTHER (SPECIFY) 7. UHDERFEED STOY,ER ~
_ B. TANGcNTI ALLY F I RED ~
a. HORIZONTRLLY FIRED ,
10. OTHER (SPECIFY) ~
vi ND i CJ,TE 0N A SEPARkTE PAGc" I F TH IS I S a COMMON STACY. WITH ANOTtiER OPERkTI QN OR PP,O~r~S.
A! Sa SO INDICJ~TE IF MOP" THah' O~tE STACK IS U5E0 k~ITH THIS FUEL BURNIt~G UhIT AND SUPQ! Y
r L^{1 C~:~I✓:~~wC PC 0 1,1I01fft~q
S:A:E OF ZDAH0 FOk OFFICE USE 0NLY
hPPLICA?IOA :0 COrS?AUC? AN
x:R YOLLUTIOr E':I1'TING FACZLITY j PEP.2:Z? hviMER I~~-
Combustion aspects of this source
are reported on Section 2. Process
SECTIOr 3: PROCESSING b MANUFACTURINC aspects are reported on two Section
OPERATIONS 3 forms .
C0:'PLETE A SEPARATE PaGE FOR EACH DISTINCT PROCESS OR MANUFACTURINC OPERATIOh
1. tJNIQUE REFERENCE I; "ER (TO BE ltiSSIChED BY 2. PROCESS OR OPERE.TIOt: NAME 1429-0400-0403 APPLICA~'T) Delacquerin9 Furnace-UBC Plant
3. ;'iAkIMUN. RbTED INPUT C/.PACITY 4. NOR*uL FEED INPCT 15. NOPYJ%L PRODUCT OUT?uT
(T021S1H0UR*) TOhS/HOUB TONSJYEAIt T0NS/HOUR TOhS/N."EAR
10.0 a 4.7 38,265 4.5 36,185
b. THBODGHPU? PER OUARTER AS ~ 10. POLLUTION COhTROL EOUIPMEh"T
"TUy1, PP.IMAp.Y SECONDARY
JANUE►RY-MARCH ' 25 T1'PE I
1ti.pRIL-JUNE 25 . MANUFACIVRER i
JULl-SEPTEMBER 25 COST I
OC'rOBER-D£CEMBEA 25 ?10DEL NIJMBEB I
~ EFFICIENCY I
1 i. Oa :REiTING S'=-DULr (INDICATE IF MAWFACTUP.rP. GUltRE+I►?EED)
~ HOL'RS PER Dhl' 24
~ DAr'S PrR WEEK 7 FOR WE? SCRIIBBERS : WA'!'ER FLOW C
WMK PE8 Y"r.AR 52 PRES5IJRr. DROP INCH.:S OF ;•'E'"
FOE BAGHOUSE: AZR/CLOTH R&!IO
r
~
~ F. SIAGT OR EMOST DATA 11. ESTIMAZ'FD EIriISSIOrS
, HEIGHT 60 FT PAF.TICUYATES 4.7 I.BS/ER 8.3 T0N5/
E}:IT DZA.*MZER 2 FT SIII.FUB DIOXIDE 0 LES/:R U TOAS/
i FJ;IT Z1'rI.OC ITY 1600 FPM GAP.B ON MONO}:IDE 0 LB S/ F.P. 0 TOr: St
I r?:IT GAS VOLtJZ. 5000 bCFM 90I.ATILE OEGAIrZ C
FJ:IT GAS T'iMPERLT1TE: _hQO `F COIeOUh'DS 4.0 LES/E P~ 7.1 TONS/
' ( ZNCLIIDE A SrPARATE PAGE FOB EACfi AZTP.OGEr 0?:IDES 0 LO" S /S R 0 TON ~ I
~ STACt: IF MUi.ZIPLE STA0:S 0$ VEI~'TS :
~ ARE IISED) ~
STO$AG:. Pn-E,(S) DATb (IF HOR£ T't3&N ONL STORAGE PZL'z IS OK S ily PS.Et.SE A=ACE A S:.?E+RA-
S3FE? DETkILIIvG EACfl STORAGE P ILE )
~ VOLD:~£ Y6RDc3 DbILY TSR~OUGSPUT TOh'S PER Db~
~ IIYIaHT F-' SOW IS MATERIbL Bgh'DLED? ( i. e. FR02.' T S.OAD£P. ,
~►'ID~ FZ COVEB.ED CONVE°OR BELTS, ETC. )
~ LEN6TB FT
~ T':'PE 4F Y.hT%P.ILAL
' KE5H OR I~Iv'DS SIZE
~
*IF ULYITS CTM M-AW TaNS, PL.SE SPECI:"Y.
Input figures include flux.
,
~
_ _
STA:E OF LDAHO ~ FOk OFFICE USE On*LY
APPLICATION :0 CONS:RUC? AN
AIx POLLUTIOr' EYI?ZING FACZLI:~: , PER?;IS NtJ*MER 1
Combustion aspects of this sourcE
i ~
SECTION 3: PROCESSING b MANIIFACTURINC are reported on Section 2. Procc
OPERA?IONS 3Sfo~5. are reported on 2 Sectia
C02'LpLETE A SEPA.RATE PAGE FaR EACH DISTINCT PROCESS OA MANUFACTURINC OPEMTI0N
1. UhIQUE REFERENCE hUMBER (TO BE ASSIGArED EY PROCESS OR OPERhTIOtr' NAME ~.PPLICAI~'T )
1429-0400-0403 Delacquering Furnace - UBC Plan
"3. .'~SA~'IMUM R1sTED INPU I CE.PACITY 4. NOR`~L FEED IATPL'T I 5. NOP..'~IzL PRODU~: OUTPUT
(TO2JS/HOUB*) TONS/HOUA TONS/1'EAR TOt1S/HOITP. TOhS/:'EAP.'
10.0 , 4.7 38,265 4.5 36,185
6. THROUGHPUT PER OUARTER AS : 10. POLLUTION CONTROL EOUIPMrNT
AhvNUAL PRIMARY SLCONDAF.2.
Jp~ARY-MARCH TYPE Fabric Collector I
APRIL-JUNE 25 MANUFACNREA Air Industiies (or eaual )
JULY-SEPTEMBER 25 COST $ 2 7 5. 0 0 0 1
OCTOBER-DECEMBEx 25 t10DEL NUMER Cus tom I
~ EFFICZENCl' 95 I
I i. OPrKATING SC~iEDULE ( ID`DICh2'Z IF Hl+,NUfACTUREP. GUbRk►'%'TzED)
j 30URS PER DAl' 24
~ DAYS PER WEEV, 7 FOx KET SCP.UBBERS : uLTEP. FLOW G
( WEEY. PE& YEAR 52 PRESSUPW D80P INMS O= ~p:
FOP. BAGROUS£ : AIRJ CLOTfi RATIO
~
; S. STSC~. Ox E~HADST Dt~T6 11. ESTIMAT'ED EMZSSIOI~S
~ $rIG$T 50 FI PARnCUI.EsTES 0.2 7.B5/ER 0.3 TOA•Si
E}.'IT DZA.*ETER 4 FT SULFtJB DIOFIDE 0 LBS/:M 0 TONS i
I J►IT VELOCITY 5,600 FPM CAP.B OA' MONOFIDE 0 LBS/ I~3. 0 :'OT S;
EXIT GAS VOLIIIE 70r000 ACFM VOI._TILE 08GANIC
£XI2 GAS TEIe£RATURE 275 °F COM90UIv'DS iES/ER TON5/
~ (INCLUDE A Sw9ARA,:E PAGr. FOR EACH hZTROGEN OXIDES Q LES/ER 0 TON5i
. STACK IF MULTIPLr. STA= OR VEh-TS ~
~ ABE IISED) STORAGE PiLE(5) DaTb ( iF MoBE TBat; orr SToR&cE PnZ zs oN sIT-r PL..AsEE ATTRCE A srp
S~'tET DEZAILING £ACH STOUGE PILE)
vOLU:iE YAxD53 DAII,y TggpQGHPi3T TONS PER DE
i HEIGHT FOTL BOW IS iiATER7AL HAN"DLED? ( i. e. FROA "I LObDEE,
16MTB FT COVEBED COh"9EY08. BE'LiS , ETC.)
I.ENCTS F:'
T°PE OF Y~F.Il.L ,
~ I~'-.Sfl 0R MINUS SIZr' ,
i
*IF LTh=.S C/i ~G.~~ 7S.'''.H TOtis , PLELsw SP.r.CrIF1.
Input figures include flux.
NOTE: The fugitive dust from this Delacquering Furnace is collected
by hoods and conveyed by ductwork to the same fabric coilector
that serves the Melting'Furnaces. (See 1429-0400-0405 -
#lAA and #2AA)
0 C 54
STATE OF IOAHO USE-WY ,
AQPLICATIOH TO CONSTRUCT AN
AIR POLLUTION EMITTING fACILITY PERMIT NUMBER i 1 ~ - i ~ o • - ~ ~ ; -
.
Combustion aspects of tris source are
SECTION 2: FUEL BURNING EQUIPMENT reported on Section 2. Process aspects
COMPLETE A SEPARAT: PAGE FOR EACH UNIT are reported on Section 3.
Melting Furnace No. 1
(Hearth Section) - UBC Plant
1-1. c N U E L
,
1429-4400-0405 #lA
~z. G S. INPUI 4. U~tM U N f I 1b. JfE + Ut•~GL
PweBis CAPACITY (BTU/HR) TYPE (USE CODE) 0
Gi11e PROCESS HEATIt~G
sND e
iO&EL o
BC-1895-A 28 x 106 9 100
6. FUEL DA?A PRIMARY SECONDARY 10. POLLUTION CONTROI. EQUIPMENT
(USE CODE) 1 ! PTtIMARY SECONDARY
' PERCENT SULFUR 0 i TYPE I
~ PERCEN7 ASN 4 , MANUFACTURER I
PERCENT NITROGEN 0.9 ! COST I
' PERCENT CaRBON 76.1 ~ MODEL NUMBER I
PERCENT HYDROGEN 23 1 p EFFICIENCY I
HEA7 CONTENT 10.50 BTU x c f
(IN UNITS OF 6TU/WT UR VOLUME) (INDICATE IF MANUFAC?URER GUARANTEED)
PERCENT MOISTURE 0 `
. FOR WFT SCRUBBERS: WATER FLOW GPF'
,i . FUEL UMP MN PRIMARY Y PRESSURE DROP INCNTET ~ WT"i"~'
~ MAXIMUM AMOUNT FOR BAGHOUSE: AIR/CLOTH RkTIO
BURNED/HOUR
NORMAL AMOUNT z~~~ ~ 11. *SfAtK DAIA
6URNE0/YEAR ~j,Q1ia,f Htc- IGHT 60 F1
EXIT DIAMETER 3
o ~
F F1.Y ASH REINJECTION? I 1 YES F-I NO a N.A. EXIT VELOCITY 2.00
( EXIT GAS VOLUME 14,00 aCrr
8. FUE7CONSUMPN PER Q A ~G EXIT GAS TEMPERATURE Ran
ANNUA[.
JANUARY-MARCH 25 12. ESTIMATED EMI55I0NS (AT MAXIMUM DcSluh
APRIL-JUNE 25 _ CAPACITY)
JULY-SEPTEMPER 25 PARTICULATES 0.13 LB/NR 0.4 TONS/
OCTOBER-DECEMBER 25 SULFUR DIOXIOE 0.02 LB/HR 0. 05 TONS/
CARBON MONOXIDE p. 93 LS/HR 2T9 TbhS'
9. OPERATING SCHEDULE VOLATILE ORGahtIQJj .1S LB/HR Q.,5 TONS/
ti0UR5 PER DaY 24 COMPOUNOS
DAYS PER WEEK 7 ~ NITROGEN OXIDES ~ L6/HR TONS/
WEEKS PER YEAR 52
rUEl CODcS WRN~R CODES
1. NATURAL GAS 1. SPREAOER STOKER
2. OIL (SPECIFY ASTM GRADE NUMBER) 2. CNAIN OR TRAVELING GRATE
3. WOOD (SPECIFY CNIPS, BARK, SHAVINGS, 3. HAhD FIRED
SANDER DUST) 4. CYCIONE FURNACE
4. COAL (SPECIFY BITUMINOUS, aHTRACITE, 5. WE`f BOTTOM (PULVERIZED COAL)
LIGi~ITc) 6. DRY BOTTOM ( PULVERI~LD COAL )
' S. OTHER (SPECIFY) 1. UNDERFEED STOY.ER
~ S. TANGENTIAILY FIRED
- 9. HORIZONTALLY FIRED
10. OTHcR (SPECIFY)
,
*INDICtiTE ON A ScPARATE PAGc IF THIS IS A COMMON S7ACY WITH ANOTHER OPERATION OR PROCESS.
A! SO SO INDICATF IF MORE THAN' ONE STACK IS UScD k'ITH THIS FUEL BUP,HING UNIT AND SUPPLY
STACK PARAMETERS AS LISTED IN NUMBER 11.
S:A:E OF :DAHO : FQK OFFICE USE OA~LY
APPLIC.A?I0N TO C0NSTRUC+ t+N
~
bZTti POLI.U;IOr E*:IT:ING FACILI:1' , PEPYIT A"UMEER i
Combustion aspects of tliis source art
SEC?IOr 3: PROCESSINC b MAIv'UFACTUF.INC reported on Section 2. Process aspet
OPERA?IOAS ase reported on Section 3.
COHPLETE A SZPARATE PAGE FOR F.ACB DIS2INCT PROCESS OR KANUFAC:UP.ING OPERA?ION
1. 1JNIQUE REF~RENCE HUMBER (TO BE kSSIGh'ED EY 2. PROCESS OP. OPERbTIOK N&ME
1429-0400-04U5'#71 Melting Furnace No. 1
(Hearth Section) - UBC Plant
3. :iA)iIMUM RATED IA'PUT CAPACITkY 4. NOF,.'uL FEED INPLT 15. NOP".AL PF.OAUC.: OUTPL':'
(TOtIS/HOUK*) TONS/HOUR TONS/1'EAR TONS/HOUP. TONS/ :-"-1..
10.6 , 4.5 35,794 4.2 33,862
b. THP.OUGHPUT PER OUE.RTER AS « 10. POLLU?ION COA'TROL EOUZPMr-h'T
AMA,, PP.IMARY SECONDAM'
JANUARY-MARCH 25 Tl'PE I
APRIL-JUNE 25. MANUFACTI)RE8 i
JULY-SEP?EMBEB 25 COS? ~
OCTOBEB-DECEMBER 25 MODEL NUMBER I
~ EFFICIENCY ~
i. OPERATING SCHEDULE (INDICk"AT IF HANIJsACTUP.£P. GWA.NTEED)
30URS P£x DAY 24
DAYS PER WEEK 7 FOP. WET SCRIIBBEP.S : Wf.TER FLOW G
WEEY. PER YEAB 52 PRESSURr DROP ZN = S Or Wh='
# FOP. BAG130USE : AIR/ CLOTH AttiTIO
~ S. STAM OR E$HA,US? DATA 11. ESZIMEiTED EMISSI4A5
; EEIGBT 60 FT PARTICUI.kT£S 4.0 L9S/ER 11.7 TONS/
EFIT DT.g.'W'TER 3 FT SULF08 DIOaIDE p I.BS/ EIR 0 TONS /
i .'IT VELOCITY 2 r 0 0 0 FPM CAP.BOr' MONOY.IDE 0 :BS/ IiR Q TOhS!
EXI2 GAS VOLIIME bCFM ! VOI.6?ILE ORGA~TIC
•'IT GAS TE)T£8~`,ZZ1RE 840 aF I CDIeOUh?1S _Q I.ES/FM p TOr'S!
' (INCLUDE A SEPARJ" PAGr' FOR EACfi AZTP.OGEN 0?:IDES _D LES / r.~ p ?0N S l
i S T A C'!: IF M U L T L~ L r S T A C f'. S 0R V E h7S ~ F l u o r l d e 0.7 " 2.0
"
"
' AR= 'U5ED) i HC1_.. 0.9 " 2.6
, 9. STORAGE PI:. S) DbTb (IF :iORE TS6N OA?E STORLGE PIZ.z ZS Or SZ:r P:rA.SE E~ h~E A Sr?,lss.~ _
~ S3E:? DE2AILI23v EACB STOE.AGE PIL.r.)
~ VOL . E YAP.DS3 DAII.Y 0-73ROUGE-PU'I TONS PER D~ 1
EZ_ IGHT F'T EOW IS 2riA1'rRI}.L RANDLED' e. F8.02."~ I.fltzDEL,
'WIDT° F':' COSERED CObTEY08 BELTS, E?C.)
I.ENCTS s"I'
t AY E OF Y.hTERIAL -
~ I..~'~'SE OR I'IJS SIZE
.
* Tr tTN:TS OZEER ZW ?'t?2~S , r' E SP£C~~.
Input figures include flux.
• xwE - o 0
STATE OF IDANO FOR ~r. Ugr-UNLY ,
APPLICATION TO CONSTRUCT AN
AIR POLLUTION EMITTING FACILITY PERMIT NUM6ER i I ~ - i ~ ~ , , - ~t ; - • ~
Combustion aspects of this source are
SECTION 2: FUEL BURNIHG EQUIPMENT reported on Section 2. Process aspects
COMPLETE A SEPARATE PAGE FOR EACN UNIT are reported on Section 3.
Melting Furnace No. 2
(Hearth Section) UBC Plant
on. R'c~FIRENLI NUNM (FOR L
.
, 1429-0400-0405 #2A
2. EQUIPMENT G L R U 4. U HM U §AG~
AND MODEL NUMBER CAPACITY (BTU/HR) TYPE (USE CODE) ~ PROCESS p SPA~:
Gillespie & Powers 6 HEATl ht
BC-1895-A 28 x 10 q 100
: b. FUEL DATA PRIMARY SECONDARY 10. POLLUTION CONTROL EQUIPMENT
1~~C1'4PE (USE CODE) 1 ! PRIMM SECONDARY
' PERCENT SULFUR p ~ TYPE
i PERCENT ASH p , MAHUFACTURER I
PERCENT NITROGEN 0.9 ! COST I
' PERCENT CARBON 76,1 ! MODEL NUM6ER I
PERCENT HYDROGEN 23 1 % EFFICIEHCY l
, HEAT CONTENT 1 ~QBTU c f
_ (IN UNITS OF BTU,~WT ~OR VOLUME (INDICATE IF MANUFACTURER GUARANTEED)
• PERCFNT MOISTURE 0 •
~ FOR WET SCRU66ER5: WATER FI.OW GP
• 1r PRESSURE DROP INCH~ w~'
MAXIMUM AMOUNT FOR BAGHOUSE: AIR/CLOTH RATIO
6URNE0/HOUR 2t; _ 667 f
NORMAL AMOUNT ' 11 11. *StACK DaTA
BURNED/YEAR 1.7 x 10 cf H G 7 60 F
' EXIT DIAME7ER 3 ~
FLY aSH REINJECTION? 17 YES 71 N4 LKJ N.A. EXIT VELOCITY 2, 000 ~P
~ EX IT GAS VOLUME 14,,000 ACF
8. FUEL CONSUMPfio rWR OUARTEIrM bo"T EXIT GAS TEMPERATURE 840
`
ANNUAL JANUARY-MARCH 25 12. ESTIMaTED EMI55IOhiS (tiT MAXIMUM DESIGN
APRIL-JUNE 25 CAPACITY)
JULY-SEPTEMPER 25 PARTICULATES 0.13 LB/HR 0.4 ToNIs/
OCTOBER-DECEI'.BER 25 SULFUR DIOXIDE 0. 02 LB/lIR 0.05 TONS/
CARBON MONOX IDE 0, 93 L5/ hR 2.9 "IUW,
9. OPERATING SCHEDULE VOLATILE ORGANIC 0.15 LB/HR p, 5 TDIvSf
HOURS PER DAY 24 COMPOUNOS
DAYS PER WErK I' NITROGEN OXIDES 3.7 l6/HR1l, 7 TOhS
WEEKS PER YEAR 52
~ticL CUDtS BURNER CUDES
1. NATURAL GAS 1. SPREADER 570KER
2. OIl (SPECIFY ASTM GRAOE NUMBER) Z. CN'AIH QR TRAVELING GRATE
3. WOOD (SPECIFY CHIPS, BARK, SHAVINGS, 3. HAND FIREO
SANDER DUST) 4. CYCLONE FURNACE
COAL (SPECIFY BITUMINOUS, ANTRACITE, 5. WET BOTTOM (PULVERIZED COAL)
LIGNITE) 6. DRY BOTTOM (PULVERIZcD COAL)
5. OTHER (SPECIFY) 7. UNDERFEED STOY,ER
8. TANGENTIALLY FIRED
HORIZONTaLLY FIREO
10. OThcR (SPECIFY)
*INDICATE ON A SEPRRATE PAGE IF THIS IS A COMMON STACK WITF! ANOTHER OPERATION OR PROC«S.
ALSO SO iNDICaTE iF MORc THArr'ONE STACK IS UScD a'ITH THIS FUEL BURNING UNIT aND SUPPLY
CTtiCK PARAMtTFRS AS LISTED IN NUMgER 11.
S aA: E OF iT.DAHO FOK OFF i CE C SE 0NvL2
t,PPLICATIOA :'0 COr STBUC: ~
~
AIx POLLL':IOIi EY.II:'IN^v FACZLI:Y j PERY.I2 A'U.%.EER I
Combustion aspects of this source
are reported on Section 2. Process
SECTIOI~ 3: PROCESSING b MANUFACTURING aspects are reported on Section 3.
OPERATIO?:S
COMPLETE A SEPARATE PACE FOB F•ACH DISTINCT PROCESS OA MANUFACTUP.ING 0°ERh?IOh
1. UNIQUE REFEfi►ENCE NUMBER (TO BE ASS ICr ED El 2. PROCESS OP. OPERI.i IOt4 1:f1.ME
E.FPLIC""r) Melting Furnace Tvo. 2
1429-0400-0405-#2A (Hearth Section) - UBC Plant
3. :lAXIMUM RE.TED INPUT rl.PACIIY 4. NO°"AL FEED INPL'T 15. NOF*'.AL PRODUC: OUZPL'T
( T02IS /HOUR* ) TONS / HOUR TONS / YEE+R T0NS / HOUR TOA S/:ihi,
10.6 . 4.5 35,794 9.2 33,862
6. THItOUCHPUT PEK OUARTEIt AS : 10. POLLUTION COh'TROL EOUIPHEA'T
pNNUpI, PP.IMAP.Y SEGONDAY.Y
JANUAKl'-MARCH 25 11'PE (
I.PRIL-JUNE 25 MANUFACTl1RER i
JUI.Y-SEPTEMBEIt 25 COS2 ~
OCTOBER-DECEMBER 25 MODEL NUMBER i
~ EFFICIENCY (
( ZNDICA:E IF ME.NUFACTURrR GUARANTEED)
1 i. OPERATING SCEEDULr
~ flOTJRS PER DhY 24
DAYS PER WEER 7 FOR WE? SCP.UBBEF.S : WATr'R FLOU G
WEEl: PEB YEA$ 52 PRESSURE DROP INCHrS OF GA::
~ FOP. BACHOUS£ : AIR/ CLOTii A.t.TIO
t
~
i S. STAGT. OR M31AUST DAT6 11. ESTIMLTED EMISSION'S
' HEIGET 60 FT PABTICUIATES 4.0 LBS/fiP, 11. 7 TOrS/'
EX I T DIb. 3 IFT SULFUR DIOXIDE 0 i.ES/ EF 0 TOIvS /
I EXIT VELOCIIY 2, 000 FpM CARBflA' MONOFIDE 0 LES. F?. 0 TOrS/'
EY.IT CAS VOLVICC 14 f 000 ACFM VOI.kTIi.E ORGAI►TIC
EXIT GAS TEIVERRZ'URE 840 OF C02~,'OUh'DS Q LES/F.~t p TOI~SI'
i ( IACLUDE l~a Sr.~ARA_"'E PAGE FOB EACB ~ V`ITROGEN 0?:IDES p iBS /R'c. p TONS !
. STACK IF HULTTvLE STAQ',S O$ PENTS : Fluoride 0.7 " 2.0 "
~ AP.r IISED ) ~ HC 1 O T 9 " 2 T6 STORAGE PI'. S) DE.Yb ( If *iORs TBA-N OArz STORbGE PILE IS ON SZ L PLEASi t=ACc h SZEPA'rJ_"
~ 5=? DETAZLLt;G EbM' STOB.AGE PILE)
; VOLML y &1.pDS3 DAII.:' THBOUGEPUT :ONS PEER DE
( EZ IGHT Fi HOW IS MkTEP,2ILL RAhMLED? ( i.e . FROI 'j. LOAJ..'R,
WIDT.°. FWA" COPEP,ED CONVE:OR BrI.I'S , ETC.)
~ LENGTS F:
_ :".F'E OF KAT"zp-.!~i
~ ISSH 08 tf'~:NDS SIZE
*iF UNITS 0= M t1 iO!ZS, ES?sCi.=:.
Input figures include flux
M
S:/.:E OF IDAHO ~ r OR OFFICE USE OA'LY
APPLICATION TO COrSTRUC: AN
AjR POL~UTION E::I?TINV" FACILI;Y , PEP..KIT Iv'U:iBER i~;- i • ~ i- f i 1-;-
SECTION 3: PROCESSINC 6 MANUFACTURINC
OPERATI0N"S
C02SPLETE A SEPARE►TE PAGE FO$ EACH DZSTINCT& PR.OCESS OR ME+NUFACTUP.INC OPERE►il0h
1. UNIQUE REF'EREhCE t+'UlBER (TO BE kSSICA'ED BY 2. PROCESS OP. OPERAr IOt: ?:Ad'.E APPLICAN'T) Melting Furnace No. 1
1429-0400-0405-#1AA (Well Section) UBC Plant
3. :"lAXIMUN. RE.TED INPUT Ct%PACIiY 4. nOY..*iAL F£ED Ih'PL'T 15. hOP.ME,l, PROJU~T OU?PL'T
(TO2tS/HOUR*) TOrS/HOUR TONSjlEAR TOt:S/HOUR TONS/:'EAT.
10.6 4,5 35.794 4.2 33,862
b. THROUGHPL`T PER OUARTER AS Z 10. POLLUTION COA'?ItOL EOUIPMEA'T AI+'NUAJ. PP.IMARI' SECOh'DAF;Y
JANUARY-MA1tCH ' 25 Typg Fabr ic ~'"i'I'~'e r I
A10R31-JUNE z 5 MAIr'UFACTURER Air Industiie (or equal )
JULY-SEPTEMBER 25 CO S? $275,000 I
OCTOBER-DECENBER 25 MODEL NUMBER Custom t
~ EFFICIENCY 99.0 I 17. 0?ERATING SCSEDtTLE ( INDZCI,TE ZF MhISiJFEsCTIi:iF. GJkWiErWD)
; HOURS P£R DAY 24
DbYS PE8 WEEK 7 FOx W:.'T SCBIIBBEP.S : i,1L?'ER FLOW C
~ WEEK PER YEAR 52 PRESSURE DROP INCE?5 0= WE7
~ F0L SAGFi0U5E : AIR/ CLOTH R.l-.TIO ~ 8. STAC'K OR M31AUST DATA 11. ESTIMbTED EMISSIOrS
~ ELrIGET 50 FT PARTICiTI.LTES 0.16 LBS/. 0.45 T0NS/
EXIT D~-''MTr.R 4 FI SULFDE DZOF.IDE p LB 5/ER 0 TOh S/
E.XIT VELOCOITY 5 r 600 FpM CAP.BON MONOxII3E 0 I.E S/ ER 0 ?0N5!
£F.IT GAS OOLME 70, ACF'M DOLLTII.E OB.GAN-IC
~ EXIT GAS T£leERLTME UJ 47, I COIrL'OUrr'DS Q I.B S/'ra p TONS/
(INCLUDE b SEPAP,'rE PAGr. FO$ EACB NIZ`RAGEN OXID£5 0 iV. 51 rP, p TOI1 S /
~ ST.ACK IF MiTLTIPI.E STAC'.S O$ VEh"TS ,
i ARE IISED) ,
0. SiORAGE PIT...r.( 5) DEub ( Ig MORE TEEaN ONE STOR6GE PILt. IS OA S17-7 PLEASE: A.:'Zt.CE A SEPl?-k:
r's..,- E? DETAILI21~ EACH STORAGE P ILE )
~ voLUME yABDS3 D14SLY TBROUGEPUT TONS P:.R DE :
EEIGET f"r HOIV IS I~TEP,ZI~L E.;,-NZDY.ED? U• e. i OA T LOADEF.,
~'~~TE COVEP.ED CONVEYOR 8ELT5 E?C. )
= NGTH ~ '
. T:PE Of Y.bTEP.SAL '
' ME'-Sli OR IMMS SIZE .
~ .
UNTI+S 0~,I TEM 3'Ohs, Pt.XFSE SPECT-ry.
Input figures include flux
_ - _
S:b:E OF ZDAHO FOR OFT:CE USE OA'L2
APPLICb?I02+ :O CONSTRUC: AN
AIR POLLU:IOh' EI:IIZINC FACZLI:`: , PEPMZ? A'IMER 1
SECTIOr 3: PROCESSIrC b KANUFAC"L"UP.IhG
OPERA?IONS
C0HPLETE A SEpAR/.TE P!►CE FOR EACH DIS;INCT PROCESS OR MEJJIJFACCOTURING OPEM:IOti
1. UNIQUE RF.FERE[~CE NUMBER (TO BE ASS ZCA'ED EY PKOC£SS OP. OPEIU: ION I:h.~.E APPLICIh?) Melting Furnace No. 2
1429-0400-0405-#2AA (Well Section) - UBC Plant
3. MAaIMUM RA?ED INPL'T '."t-2ACITY 4. hORMf.L FEED Ih'PL'T 15. NOPMAL PP.ODU~T OU:PUT
(TOHS/HOUR*) ?ONS/HOUP. ?ONSIYEAR TOt:S/ HOUK TONS/ :'E,~.F
10.6 1 4.5 35,794 4.2 33,862
6. THROUGHPUT PE& OUbRTER AS ~ 10. POLLU?ION COA'TROL EOUZPaNT
E,r,TNUAL PP.IMt►P.Y SECOT'Dlti£,:'
JpNUARY-MARCH 25 TYPE Fabric Filter I
APAIL-JUNE 25 MANiJFACNRER A i r I nd u s tri e (or e qua 1)
JUI.Y-SEPTEMBER 25 COS? $275,000 I
OCTOBER-DECEMBER 25 MODEL NUMBEB Cus tom (
~ EFFICIENCY 99,0 1
I i. OPERbTING SGHEDULE ( IIJDICATE ZF MA1dUFEsCTITP.ER GUARA+'TEED)
i HOUBS PE8 DsY 24
DbYS PE8 WEEK 7 FOE WET SCRIIBBr'P.S : WA.'i'EA FLOW G
WEEK pEx YEAfl • 52 PRESStTRr. DROP INCErS 0: WA.:
~ F0R BAGHOUSE :AIR/ CLO i"E: RATIO
~
i S. STAGT. OR ETMADST D5T6 11. ESTI2A?ED E."fI55I0NS
.5 ?OrS/
~ ~IGHT 50 FT PAR2ICULbTES 0-1 6 I.3S/E. QA d
EXZT DIb.._*'rTEB 4 i'T SBI.FDB DIOF.IDs. 0 LES / E& 0 TOAS !
i EXIT VEI.OCITY 5 r 600 FPM CE,P.BOA' MONOFZDE 0 :.BS/F.R 0 "T0N51
1 £YTT GAS VOLMIE 70 , 000 ACF't: ~ oOLL?ILE ORiGbI~'IC f
~ £}:ZT GAS ZF.I►~£BbTURr 275 'F C02~~OUNDS 0 3.p ..S/FR TOAS/
(INCLUD£ A S:PAP.A=.r PAGE FOB EbCE A'TTRDGEN OMES p :.ESlEP. p TOAS;
~ STAL`K IF MiJI.TI.uLr. STAC~'.S 08 VEICTS ~
~ AP.r VSrD) :
,9. STO&AGE PI'...'. ( S) DEaT6 ( IP :+10&E TBAN OIJ:, STORbGE P ZLE ZS ON S I7-= PLEASE t=A.r'.E E, S's)AP-1-7
SEEE2 D£TbILZNG EACfi STOEAGE PME)
~ VOLDM yAP,DS3 DAIL:' T3gOti''EFUT TONS PEP. DE :
~ ~I^HT F? H0;: IS -P~ I.L &4NDLED? ( z. e. i F.Ot ~:,01.DEP.,
Fi COVERED CONFE°08 BEI.TS, EiC. )
~ LENC~"S F:'
~ ME OF
; IrSH OR k=NIIS SI?:E
i
,
*:F UN`1 i5 01=r: TE~~.Ii TOIdS , P'.ELSE SPrCsr: .
Input figures include flux
~
_
S:A:E OF ZDAHO FOk OFFICF L'SE Oh'L: ,
APPLICA?ION :'0 COrS?RUC? AN
AIR POLI.UTIOr E*:I4?ING FAC:LZ'.'`: ; PEP.MI2 A'1 MER i
SEC?IOr• 3: PROCESSINC b MANUFACTtJRING
OPERA?IO2:S
C02rLpLETE A SEPARATE PACE FOR Et+Cti DIS?INCT PROCESS OR MAh~1JFACTUP.INC OPERA?IOtd
1. Uh'IQUE P.EFEREt+CE NtTMBER (TO BE ASSICn~ED BY 2. PROCEsS oP, oPERA:ioN NAME
APPLICAh"?)
1430-0400-C Dross Concentrating Line
3. :AJ►IMUM RAT£D Ih'PUT ("OAPACITY 4. NORwj.L FEED IIJPL'? 15. NOF.!''JLL PRODL'r:' OL'??L'?
(TOtiS/HOUR*) TonS/HOUR TONS/YEAR TUr:S/HOUR TOt:s/:Z AP.
7.7 2.6 20,604 1.3 10,302
b. THROUGHPUT PEB OUt.RTEP. A.S ~ 10. pOLLUTIOr' CONTROL EOUIPMEA'T
AhNUAL PP.Z2~P.Y SECONDAF,Y
JANppR,y-MAR,CH ' 25 T1'PE Fabric Filter I
1,pRIL_JUNE 25 riANUFAC'TUREx Flex-Kleen i (or eQUal )
JULY-SEPTE?BER 25 COST $ 7 5, 0 0 0 1
OCTOBER-DECEMBEB 25 MOD£L NUMBER 12 OWPTC 360
~ EFFICIENCY 98.0 I
I i. 0 PERATING SCEZDULE ( ZNDICATE IF Y1ANiJFAC'fUR£R GUAR"rrE£D)
' ::OUFS FEx DhY 24
i DE.YS PER WEEK 7 F08 Z+1ET SCRIIBBEY.S : Wt,:`ER FLOW G
WEEK PER YEAR • 52 PRESSUP.r DgOP IN=- S Oi Wh:
~ F08 BACSOU SE : AIR/ CLO i Ei Rb?I O
8. STACI: OB ETXIAUST DATA 11. ESTIMATED EZ2ISSIOrS
HEIGh3 25 F? PARTICULLTES 1. 3 LBS/r.R 1.9 Tar s I
E}:IT DI~.'.TER 3.S_,,5 FT SU'..FUB DIOF.IDE 0 LBS/HR 0 iONS:
i E?;I'r VELOCI'ty 4.0 p FPM CAWON MONOFZDE 0 LES/ . 0 Y 0N5 '
T.~:I? GAS VOLU~L 38,500 ACi'M 90LELTILE OxGAr'iC
EXIT GAS TEle:U?TTP.E 4 0 - 10Q `F I CO1e0UNDS ~ LrS/ER 0 TOAS!
(INCLUDE A Sr.pARL_'r' PAGr. FOE EACH A!:ROGEN 0?.YDES p L~S1. Q TONS °
STACK ZF MUI.TIYLr. STAQ'•S OB VENTS ~
i ART US.,"D) • STOR$GE P1TW ( S) Dbi6 ( IF :10Rr TR" 0hrz- STOREi6E PZ'+rL IS ON SI s?:.:.I~S:. A=ACE h S-:F
~ S= DETlsILltr'G EACH STORAGE P ILE )
~ vOLUrL UP.DS3 (All storage DAILY TEROUMLT TONS PER DE :
I EEIG= FT in s id e E0V IS MIZERIAI. &ANDLED? (i• e. i KOt "A. LOAD~ ,
WIDTH r."L bu ildin g) COVi,B►ED CDh'RE'Y08 B::LTS , ETC.)
LENCTH FT ,
i"-'PE OF YLMaT- •
~ M_ SB 0R I'T~.t1tTS SIZE ,
1
.
* :F VN`:TS 01- • . sOhS, P = E 5'ECi.rF.
~
-w - -
~i:~ - I1^=^
hw r ~ c v5 v
S7ATE OF IpAHO rR rr c USZL'bNIY
APPLICAT30N TO C01►STRUCY AN _ O
IR POLLUTION EMITTING FACILITY PERMIT NUMBERi
,
,
Combustion aspects of this source are
reported on Section 2. Process aspects
SECTI ON 2: FUEL BURKI NG EQU I PMENT
C014P! ETE A SEPkRATE PAGE FOR EACH UNIT are reported on Section 3.
Rotary Furnace No. 1- Dross Plant
1. Lr N nuEM (FOR APPL r, uSj'
1430-0400-0404-#lA
t. U thl i kkNO U u gi tb HUMtJPU i 4. U Iic ' UN M i:~. tiLIA, U§,rAuc '
AhD MODEL NUM6cR CAPtiCITY (BTU/HR) TYPE (USE CODE) ~ PROCESS % SP~~L ~
Srown Engr. Custom 6 HtATI t►G ~
, 16 x 10 9 100 ~
o. FUFL DATA PRIMARY SECONDARY 10. POLLUT10n COnTROL EOU1PMEN7 rUc (USE CODE ) 1 PK ] MkkY SECOhDAP,Y
PERCENT SULFUR u i TYPE Fabric Filter I i
PERCENT ASH U MRNUFAC7URER Air Industrie ( ar eauall)
PERCENT NITROGEh 67~! COST $250 ~ OOa i ~
PcRCENT CAR80N ~ MODEL NUMBER Custom 1 ~
PERCrNT HYDROGEN Z~ I 60' EFFICIENCY 98.5 I :
HIL-AT CONTFNT On sTU c f
(IN UNITS OF BTU/WT M VOLUM~ (INDICaTE IF NiANUFACTURER GUhRA1rTEEED)
PERCENT MOISTURE p `
FOR WET SCRUBSEP,S : WtiTER FL01+' GPFS
i rUi UMP i T~T~ PRI,Ak Y t Y PRESSURE DROP I N~=r WkirI
.eMkXIMUM AMOUNT ' FOR BAGHOIlSE: kIR/CLOiH RkiIO I
~ BURNzO/HOUR 15 , 238 cf s
NORMAL AMOUNtT 10 11. w5 IMF; Mk
BURNED/YEAR 9.7 x 10 cf HE1GHT 25 ~T
EXIT DIAMr1'ER 3.5 ri ~
FLY ASH R~INJ"CTIOh? I 1 YiS ri NO ~ N.A. E~IT ~'ELOCIiY 4,200 rDr, ~
~ EXIT GRS VOLU"3r 40 # 000 ~►MEL 60RSUMffn1r P=F OUk CTE' ar EXIT Gn5 'iLMP`RATUPE
275 kIYNUkL
JfiNUARY-NjARCH 25 12. ESTI MAiED cMl SS l ONS ( Ai MAXIMUM Q=S : uN
'
AP R I L-JU N= 25 CAP O" I i Y)
JULY-SEPTcMPER 25 Akk i ICULATES 0.08 LB/NP, p, 24 i aN5lYR.
OIC70BzR-O=CEM6cR 25 SULFUR DIOXIDIE 0. 01 1.B/hr► 0.03 T 0i;5/ Yr.'
CARBON MOKOX iD' 0.53 L~ /tiR 1.6 1 UN5 "R;
OPrRK: :Itc; SCHEDULE ti'OLATIIF ORGRNI C Q. 09 Lr,HR 0.27 TaNSr"* P.i
h U. PEF t DfiY 24 COMPOUNDS DRYS ?FR W'cEK 7 NIT'tr OCEN OXID:S 2.1 '_lzIHK 6.4 i 0N51Z'r.i
WEEKS PER YEAR• 5_2
i
=..L CUDcS 9UfiNLk tomcS
K11TURAl GAS i. P,:kDr.i STOKER .
2. OIL (SPECIFY ~',STM 6RADr HUM3ER) 2. CHAIN OR TRAV:LING GRATE j
w00D (SPcCOIFY CHI?S, BARK, SHAVINuS, HAND FIR.".D '
SAirilDER DUST) CY:;.ONE rURNAC: i
!
4. COAL (SPECiFY EITUMINOUS, A1SiRACI c, S. WET 80TiDN (PULVE?SZED COI,L)
~IGN ITE) 6. DRY BOTiON (PULVER:ZED C0A!) ~
~OTHr"R (SPECIFY) - 7. UhDEP,FE"ED STOY,rR _ i
e. TfiNG=ti i z ALLY FI RrD =
- e. HORIZONi'ALLY F?R:.D ~
v:ND?CATE OW A 5_PApAi: PkGr. ir THiS IS fi COMMOn 5 iACY, 1,'Iih ANOTH_P, OP_P.AT10n OP,
t! SO SO I NDI CAT: I F MORE. TH"=h' OHz S iACK ? S U5.r0 W; Th iNi S FUE;. zUR N T I
4 C Ut%, ; T A14D SUFP! Y
AtI A+w`u~~= ~r • P . • •w .
S:A:E OF ZDAHO FOk OFFICE USE 0NLY
APoLICb2I4N :'0 COrS:RUCT t.N
AI& POL:.UTION E.*:II?ZNG FACILI:Y , PEPS;IT h'U*iBER i~
Combustion aspects of this source art
reported on Section 2. Process aspef
SEC?ION 3: PROCESSING b MAA'UFACTURING are reported on Sec t ion 3.
OPERATIONS
COMPLE?E A SEPRRATE PACE FOK f.ACA DISTINCT PROCESS OR MANUFACTUP.IKC OPERE,?ZON
1. UNiQUE REFERENCE NUi!BER (TO BE t►SSIGI ED BY 2. PROCESS OR OPERATIO?J NAME APPLI C"? )
1430-0400-0404-#lAA Rotary Furnace No. 1- Dross Pl
3. :itJ►IMUM RATED INPUT CAPhCITY 4. hOPK&L FEED IA'PU? 15. hOF.MA:. PRODUr': OUTPL'=
(TO21S/HOUx*) T0N5/HOUP. ?ONSIYEAA TOt:StHOUR TONSI:'?AR
8,0 • 1.18 9,554 0.55 40409
6. THROUGHPUT PER OUARTER hS ~ 10. POLLUTION C0N?::OL EOUIPME2'T
AME,I, PP.I!".AP.Y SECOADE.F.Y
JANt]ART-MARCH 25 Tl'PE Fabric Filter I
t.P RIL-JUNE 25 MANUFACTUR.Ex _&i_ r I nd ug tii e Lor e gu a 1 1
JtTLY-SEPTEIMER 25 COS? S250.000 I
OCT08E8-DECEF3EB 25 MODEL NUWEx u s toln t
: EFFICIENCY 98.5 I
I i. OPERATING SCHrDULE (IA°DICAiE IF M1tiNUFhCTUPTk G'JIsRANY"EED)
~ 30UR.S PEIt DAY 24
DAYS PER WEEK 7 FOP, WET SCP.II89EP.S : WATER FLOUI G
WEE1: PE8 YEAR 52 PRESSURE D80Y INCFrS 0' Wh:
F08 BACflOUSE: AIR/CLOT'd RbTIO
s
S. sracK ox EXHAusz DAZA • ii. EsTIMATEn E.*IsszoNs
~ ESIGHT ~5 FT PARTICUIrE,TES 0.87 I.BS/ER 3.5 T0N5/
E}.'IT DIAYMETrR 3.5 fT SULFUB DIO F.IDE 0 LES/?.R 0 iONSi'
F.}:ZT FELOCITY 4 t 2 0 0 FnZr! CAP.SON MONOxIDE 0 LES /ER 0 TOA'S /
EXIT GAS vOLU"~ 40.QQ 0 6CTEM ~ VOS.&T?'3.E OBGAtZ C
EF.17" cas TE.ERMU
275 co:PovNDs o LEs/ER o aoNs/
~ (INCLUDE A S:PA~~.'E PAGE F08 FRCfi A'?.OGEIti O2:ZDES p L~St~ 0 TO:~S/
. STA.CK IF MULTL~Lr. STACI'.S 08 VEA'TS . Fluoride 0.02 0.1
sLiL YS✓L) ' Hl..1 9.7 ~o -4. 1 n
STO$AGE P'=' (S) DE.2b ( IF :SORE TH" ONE STORIiGE PII.e. IS 0N Sii'•. Pi =f,.5-'. ""TICE 6 Ss'.PbFJs':'
Sr DETAIZING £Ar'S STOEbGE P ILE )
; VGLt7:sE yjpM53 DAM° TSROU''EPUT TOrS Pr
ER DE :
~ EiI^ET FT EOIW IS ftoEI~L fiAJ%MLED? (~.E. FR0NT Lfl1LDEF.,
IVIDTE F"T C?VrY.ED COh'VE°OE Br:.TS , ETC. )
I.ENGTH F:'
w*v
. ♦ . E OF Y•t,TF•P.IIL
~ :-:SB 08 If'LNDS SIZE
i
.
*I.F WZTS O"'AMER ir..JAIN sONS, F" E S?EC?s'T.
Input figures include flux
~'i'- ~ ^ ' ~ ►
• • - v
STATE Of IOAHO r R r r c U§wt_bAl1
:,PPLICATION TO CONSTRUCT AN ~
'tR POLlUTIOH EMlITTING FACILITY PERMI7 NUMBER i ~ j - ~ ~ ~ • . - ~ - •
.
.
Combustion aspects of this source are
S:CTION 2: FUEL BURNING EQUIPNFNT reported on Section 2. Process aspects
COMPLETE A SEPARATE PAG= FOR EACH UNIT are reported on Section 3.
Rotary Furnace No. 2- Dross Plant
? . cr .N NUI~k (FOR L NT - USrT
1430-0400-0404-#2A
i t t I IIPU i 4. U►c Ufi~ I~. N~ i U~ut '
t. :,WPMtN 1 ~t r I G RAwTw
AHD MODEL NUMBcR Cf,PACITY (BTU/HR) TYPE (U5E CODc) ~ PRO~ESS R SPACE ~
Brown Engr. Cus tom , 16 x 10 b 9 100 HEATI NG ~
o. FUEL DATk PRIMARY SECONDARY 10. POLLUTION COhTROL EOU1PMEnT . ~
rM t YPT (USE CODE) 1 1 . M .Y SECOhOARY i
PERCENT SULFUR 0 i TYPE Fabric Filter I ~
PERCcNT ASH U MaNUFACTURER Air IndustrtLe (or eouall)
PERCENT NITROGEh 0.9 t COST $250 , 000 i ~
PERCEhT CAR80h 76.1 ~ MODEL NUMBER Custom I i
P~RCHT HYOROGEN 23 ~ .09' EFFICIENCY 98.5 I :
HrAT CONTEHT 1050 BTti cf
( I N Ul~ITS OF BTUJWT ~R VOLUM ~ ( I NOI CATE I F MANUFACTURER GUARANTEED )
PERCENT MOISTURE 0 '
FOR WET SCRUBBEP,S: WRTER FL01+' GPM
i r t UMMM FRI MAjtY t .Y PRESSURE DROP INCFn-.-br k'kt:Nl
I+IkXIMUN~ AMOUNT j FOR BAGHOUSE: AIR/CLOTH RAi10 i
BURNED/HOUR 15,238 1 c f e
HoRr~AL AMOUNT 6 1~. -s►'acK DatA
SURHED/YEAR 9.7 x 10 cf HEIGHT 25 FT
EXIT DIAF4ETER L5 r i i
FLY RSH REINJECTION? 17 YiS i i NO gj N.A. EXIT 1'"cLOCITY 4•_ rPM _
EXIT GAS VOLUME 40 . ~100 ACFM.
~ . rUcl C~SUMD i h=R OUk p~` EX IT G1~5 TEMPEPJ~TUP,E Z 7 5 "r {
NNNUl:L
JANUARY-MARCH 25 ;2. ESTI MAizD cMI55 I OnS (Ai MA%I MUM D:.Si "h ,
kPRIL-JUNE ~ CAPACIiY) '
JULY-SEPTcMPc"R 2.1 PkR i ICULATi zS 0.08 LS/HR 0.24 TONS/YR`
O~TOB r. R-D~C EE M6IER 25 SULFUR DIOXI0 0E 0.01 LaltiR 0.03 TaNS%ta`
CARBON MONC: IDr 0. 53 L=►; hK 1.6 1 Uh=' :'P,P
OPERh71t3" SCh:rDUL.r. 1'O;.RTIL: QRGAhIC p, 09 LaIhR 0.27 iONWRI
MU~t' S PER UkT ?d COMPOUNDS DAYs PER wL=K 7 j hI iROGEh OXIDrS 2.1 L'ZIHR ti* 4 i ONSI!'fl
WErKS PER YEAR • ~ 2 I ~
i ~
U h: , Dc5 1
hI%TURk;. GAS i. SPRWZ7 STOK=R
2. OIL (SPEPIFY ASTY GRADr NUM3ER) 2. CHI,Ih OR iP.AVHIHG GP.Art ~
~
WOOD (SPLCIFY CHI?S, 6ARK. SHAYINGS, 1'ARD wr'Ir'.cD ~
SANDER DUST) CYC± OH! rURNACz {
' COAL SPECIrY 6IiUMINOUS, 1+NTRRCITE, W~ 6v~ s ^-"ON, ~
(PU' VERIZ: D COAL)
~ •
MGNITE) E. DRY BO i i OM, ( PULVrP,IZED COAL) ~
PJTHcR (SPECIrY) 7. UNDEP,FE=O STOY.rR
E. iANG'c11TIjAl? Y FIRED ~
S. HORIZON4A? LY FIRED 10. Oi HrP. (SD=PItY) 1
ht? = CI,Tz ON A SEpAp.ATE pAGE I F Th IS I S k COMNON STA%FO*Y, WIi!? ANOTH:P, OPEP.Ai I Ot: OP, oP,D'W~7_5c . SO SO iNDICAi: ir MOP.r. iNAN'Or;E STtiCK IS US:D WITH TH:S F"E'
BL'RNING urt:T ;,r;D SUpPLY
~ t • V ~ ~ • ~ • • • • rw~• . •
S:b:E OF ID1.H0 FOk OFFICE USE 0N'LY
APYLIC1s?IOA :0 CONSYRUCa AN
ItIR POL:.t7TI0N E!:I?Z'INC FACILI; Y ; PERMIT r'UMER 1 ; - t • ' ( ~ - ~ ~ 1 ! - ;
Combustion aspects of this source a
reported on Section 2. Process as~
SECTIOr 3: PROCESSING b rANUFACZUP.INC are reported on Section 3.
OPERATIOAS
COMPLE?E A SEPARt.SE PACE FOR EACH DISTINC'P PROCESS OR t~.ANUFACTURING OPERt►7ION
1. UNIQUE REFERENCE 1:UMBER (?a BE ASSIGA'ED B1 2. PROCESS OR OPECA:I0N 2:kY.E
A.PPLI CA,A'T )
1430-0400-0404-#2AA Rotary Furnace No. 2- Dross P1
3. MAaIHUli RhTED INPUT ^APACITY 4. NOPL"Sf.L FEED IN`PGT 15. NOFMAL PRODUCT 0O2PL':
(TO?IS/HOUIt*) TONS/HOUk TONS/lEAR TOt:SIHOUP. TONSt:EhF
8.0 , 1.18 9,554 0.55 4,409
.
6. THROUGHPiTT PER QUE.RTER AS ~ 10. POLLUTIOh CONTROL EOUIPIIEh'T '
htv'NUAL PP.IY.hF.Y SECQA'DI.F.1'
JANOARI'-MARCH 25 n`PE Fabric Filter (
AP AIL-JUA'E 2'b MANUFACTURER A i r I n d u s tii e ( o r e cru a 1 )
JULY-SEPTEMBER l 5 COST $250,000 1
OCTOBER-DECElBEB 25 riODEL NUMBER Cu s tom I
w EFFICIENCY 98.5 I
I 7. ODERf.TING SCHrDULE ( INDICbTE IF MbNiJFACiiJP.ER G'JARANT£zD)
i HOURS PER DAY 24
DAYS PEtt WEEK 7 FOE WET SCRIISBrP.S : ubTEx FLOW t
WEEEIC PE$ YEAR 52 PRESSUP.E D80P INCHES 0= k'A:
~ F08 BACHOUSE: hIR/CLOTh RAZIO
~ S. STACK Ox EFHAIIS? DAT6 11. EST7MAT£D DSISSZONS ~ HEIGHT ~ FT PtRTICUL6TES 0.87 I.3 S/~ 3. 5 TOr S/
E}ZT DIA.*.EETEE A ~='T SULFUB DIOFIDE Q LBS/m Q TONS/
EXIT YEI,OCITY ,4-2nO FPM ! CARBOD' MO?:OXIDE Q i.~S/£.? Q TOrSd
I EF.IT GAS VOLII* - 400r)() ACFi: VO:.ATTLE ORGAhZC
EXIi GAS TWERA3'DRr. ~ J T ~ C02'LpOUh'DS n L?:S/ FER Q ?Or`S!
, i (Ir1CLIIDE A SEPARATE PAGE F0R EACB AZ770GEN OMES Q LES/EP'. Q :0N S~
STACK IY MULTIPLr. STAC'~ ~R VEN"ZS ! Fluoride 0.02 " 0.1 "
~ ARr LSED) ' _ ftr, 1 n 7 of 3f I of
STORAGE P7 r( S) Db7Cb ( IF OP.: T138It OIvL STOEtEsGE P II.:. IS OA S I z P'..r E,S:. FY''2F~rE b S:..~~.K:
S.. DETAILII+f~ EACS STORAGE P I1.E )
~ VOLD~L YA.~,D53 DAII.Y TEROIIGWUT TONS PrR DA`.
FT HOk' IS ~'•3ATEPJIJ. FsA2r'DLED? ( s. . e. i RZ}2 LOADLR.
F "J., COVERED COIr''PEYOR EEI.TS , E i C.)
I.ENGM ~
o T:'PE OF I.ATz"'RI1,~',
~ Ir'.Sfi 0$ 2r'.1NIIS SZZE
i
~ TF Uh"ZTS OizwA iM TOhS, P?.r.:LSE SPECIF:.
Input figures include flux
~
0
~
-t
i
~~.r.. ~ 4v.Liv
STI,SE OF IDAHO 7FUR r r c Uf`t UNL 1, ~
t,PPLICATIOh TO COhSTRUCT AN ,IR POLLUTlOH rN,ITTING FACILITY PERM.IT NUMBER i i ! - = 1
.
Combustion aspects of this source are
reported on Section 2. Process aspects
SECT10N 2: FUEL BURNING EQUIPMENT are reported on Section 3.
COMPLETE A SEPARATE PAGE FOR EACH UKIT
Holdin Furnace - Dross Plant
i. zr t r~ nuMOrk r L r, s u3E"
1430-0400-0406-A
4, E NTPMEN! , NuMiu~irr- ~ rt~,i J 14PU1 4. u ~r~z ppk unf~ ~ rv '7., uSk~~ AAD MOOEL NUMSc"R CAPACITY (6TU/HR) TYPL (USE CODE) ~ PROCzSS % SPA~:. ~
Gillespie & Powers 6 HEAT] Ru !
BC 1895/1910 . 10 x 10 9 100 i
o. FUEL DATA PR1MkRY SECONDARY 10. POLLU710N CONTROI FOUIPMEI4T . ~
rU (USE CODE) 1 PWMM~. Y ScCOrzDaP,Y I
PERCEAT SULFUR p i TYPE ! i
PERC"cN7 RSH p MANUFACTURER t I
PzRCENT hI TROGEA 0.9 ! COST
P;RCENT CARBOh 76.1 ~ MODEL NUMBER I ~
PERCENT HYDROGEN 23 I P EFFICIENCY I ~
H_AT COHTENT 1Q,5,0 BTu c t
(IR UHITS OF 6TUJk? OR VOLUME~ (INDICATE IF MaNUFACTURcR GUkR:,NTE=D)
PERCEh'T MOISTURE 0 '
' FOR WET SCRU86ER5: WATER FLOw GPM ,
' JZIMUM rUM 1 ~cT~iTtY t Y PRESSURE OROP INCN~br k'1,r zK1
AMOUNT FOR BAGHOUSE: RIR/CLOih RAi10 BURNED/HOUR . 9.5,2 Qf i
NORMAL AMOUKT 13 .'S i ACY. ORTk
BURNrDjYEAR 6.0 1~1Q~10 C,f HE GT 60 ~T
EXIT OIAMc~Tr~R 2 i
FLY ASH REINJECTI011? 1 1 Y~S ~I HO ~ N.Jr+. EXIT 1'rLOCITY 2~554 rPM a
EXIT G1',S ti'OLUMr. 8,000 A %'*'rN, .
U.-L COt15UMP ~ IbN PER OUk i77 :(rr EXIT GAS TEMoERATUP,E 840 kNNUkL
JAHUARY-MARCN 25 12. ESTIMAiED EMiSSiOn5 (Ai MA:.IMUM 0E51GN fiPRI L-JUHE 25 • CRPAI*ITY ) '
JULY-S'Z'PTcMPcR z~ P1+f.TICUIkTES 0. 05 :.5/Np 0.14 TORS/Y^n~
OC'TOSEER-DECOEMSER 25 Sl;i.FUR DIOXIDE 0. 006 Lo/hR 0.02 +ONSI :'r'•'
CARBON MONOXIDr. 0.3 L5/KR 1.0 I UNS
r.~
OPE~Cn.-? t~~; SCKEDUL: ~~OLATILE oRGAnico . 06 ~-a/HR 0.17 iONSI1
hDUP,S PiR DkY 24 COMPOIlNDS DAYS PER WE=K 7 F KIt"'~i OCEK OXIDES 1.3 LSliiic 4.0 i ONS/`.'is.
Wr"tr-KS PER YEAR• ci 2 ~
= UEL CbDES gURN:k tUD't5
Nl,TURkI GkS 3. SPR:A _ STOY:R .
2. OIL (SPECIFY RSTY, GRAO= NUMgER) ' 2. CNti?n OR TRAV=LIHG GRATE j
wOOD (SPECIrY CHiPS, sKRK, SHAviNCS, 3. hknD FiREO SANDER DtlST) 1.0 CYC:.OhE, FURNACE
COAL (SP"CIFY EITUMIHOUS, AA~ACITc, 5. ~►':T BOTTOM (PULVERIZcD COA!) '
LIGNIT:) 6. J?Y BOTiON (PULti'EFIZ"tD COAL) i
_'OTHER (SPECIFY) 7. UNOzRFEcO STOi;-N,.P. _ i
E. TiANGcNTTALLY FIRED ~
- 0. FiORIZON'TALLY rIRc-D s
, c. 0-~.•-~F (Sfl--T:~•) !
. • . . . .
tiD : Ci, iE ON A SEFApAj: rAC: i r TriIS I SA C0MNOh S i,#►%-.f: 1,'; i H AN7THI:R OP :RA; ; UN OP, oP.O:=cc,
50 SO INDiL01,1. I= NOP.r. iHAN'OnI 15 LS=_D ~:7h TH:S FUPEL BUFtitNG Ur%f: i AND SUP°:.Y
~-:..1, ,.,_w--_.._ ,
S::,:E OF IDAHO i0R OFFICE USE 0NLY
APPLIC&TION :0 CONS?RUC: AS
A:A YOLLUTION EI:ZTTING FACILI:'Y , PEP.MI? h'iJ.ER I~;-'
Combustion aspects of this source arE
reported on Section 2. Process aspec
SECTION 3: PROCESSING 6 MANUFACTiJRING are reported on Section 3.
OPERATIOA•S
COHPLETE A SEPt+RATE PACE FOR F.ACH DIS2INCT PROCESS OR ME.NUFACTUF.ING OPERA?I0N
1. UNIQUE REFEREt:CE NU."3ER (TO BE A.SSICA'ED BY 2. PROCESS OP. OPERA:IOt: NbME
1430-0400-0406-AA E.PPLICA2:?) Holding Furnace - Dross Plant
3. :4"IMUM AE.TED II~'PUT CAPACITY 4. hORw.E1. FEED INPCT 15. NOFM1AL PRODU~: OUTPL'T
(TO?ZS/HOUR*) TOt:S/HOUR TONS/YEAR TO?;S/HOUR TONS/:'E1+P.
1.5 . 1.1 8,819 1.1 88619
b. THROUGKPUT PER OUARTER AS ~ 10. POLLUTIOr COA'TROL EOUIPHEEh'T
IhTN'UAL PP.ZMARY SECOr'Dt.R!'
JANUARY-MARCH 25 T'1'PE ~
APRIL-JiTNE 25 MANUFAC'NREx i
JULl-SEPTEMBER 25 COS: ~
OCTOBEB-DECEMBEA 25 MODEL NUMBEx I
, Z EFFICIENCY ~
I i. OPr..RkTING SE ULE (INDICbTE IF MANUFACTURER GUARMrE£D)
~ ►30UPS P: R DAY 24
DbYS PE8 WEEK 7 FOx WE'I SCBtJBBEP.S : WhTER FLOW G
~ W'tEK pEg YEA$ 52 PRESSURE DROP ?NC£r5 0: kE i
FOP. BAGHOU SE : AIR/ CLOTH RA2I0
s
; 8. STAGT. OR EXHAUST DATb 11. ESTIMhTED E.'~'iIS5I0rS
~ JI.',IGHT F& FT PERTICULbl'ES 1.4 I.BS/ER 0. 59 ?OhS1
E?;I= DIt,.*S"j'r$ ? FT SULFO$ DIOF.IDE 9 LES/HR p iONS/
FXIT VELOCITY 2-SSn FPM CAP.BON MONOXIDE 11 I.: . S/F3. 0 TO?:SI
E?:IT GAS VOLII*~.' t~CFM VOI..~TILE ORGAl~"? C
~iT GAS TEienA~ ~ 4-F , CoMPoUh~DS ~ i.ES/TM n Tors/
~ (INCLUDE 6 SEPbBAr PAGE FOR ~'.ACE r'~'i''t.OGEN 0}.IDES n :.ES It'R n TONS !
STACY. IF MTLTZPLE STACf':S 01 V~'TS •
~ ARr IISr'D) ~
STORAGE PZLL_( 5) DATb (IF MOP.E TRAN OIS STORbGl: pII.E ZS ON SI~ P~tJSE E=ACE A S~?ARA:
S=T DETAILZhG EACfl STOBAGE Pnr)
~ VOLUIE TbRD53 DAIL° TS$OUGEPUT TONS PEF. DA:
i . II'sIGET F? EOi+' IS 24bTEY.Zh.L aA2~'DLED? ( i. e. FROt -4, LOE,DrF.,
TVIDTE F~ COFERED CONQEY08 BELTSt ETC.)
LENGTS
T:PE OF r.b2"zY,?AL
~ IrSI3 08 sI''I~'US SIZE
IF Utr~I:S OT=P. i":~4.IT T0N5, PL:aE SP£CT~'Y.
~
_ n ~ _
~
b 141w •
• IIt9L' J50
.
S'CA'fE OF II)AIfO FOR OfFICE USE qNLY
ArpL1CATtON TQ CUNSTRUCf AN
AtR PAGLUT[ON EMITTINC FACLLITY PERMI'C NUFMElt
Sh;G'C[UN S: STARAC69 ttANtIbINC ANb USE OF LtqUIU FUBLS, SOLVBNTS AND UTIIER VOLATILE 4RCANIC COMPOUtIUS
, I
STORACE TANKS .
~
1. UNtQiIL+ 29 TYI'B OF 3. MATBRIAL 4. TANK S. ANNUAL 6. SOURCB 7. M6'f1100 B. ES'f IHATED 9. ES?[MATED
KEFEIIENCE STUMCB STORED CAPACITY TtIROUGItPUT OF TANK OF i(ATOR VAPqR EMtSSIqNS
NUl1DF.R TANK IN TANK (GALLONS) (CAL./YR) CflHTBNTS RECOVERY RECOYERY (TONSJYR)
(ASStrNBD (USE COpE) (U5E CODB) (USB CODE) EFFiCtENCY
AY ACPLI- (PERCENT)
CANT)
1429-301 1 lDiesel Fu I0,00 -Q- STORACE TANK TYPE COAES SOURCC OF TAHK CONTENTS VAPOR RECQVERY SYSTEH Ti1AOUCIIPUT PER QUARTER
(COLUMN 2) (COLUMN 6) CODES (COLUMN 7) AS X QP ANNUAL
1. FtXl:q RQOF 1. PIPEGINE 1. INCINERATION JANUARX-H1lRCt1 25
2. FIAA'fINC ItUOF (QR 2. RAti.,CAR 1. REFRIGERATED APRIL-JUNE 25
1N't@RNAL CQYEIt) 3. TANK'TRUCK LIQUID SCRUsBER JULY-SEPrEMBRR 25
3. VAR1Anl,E VAPOR SPACR 4. Sllt@l BARCE 3. REFRiC6RIlTiON oCTOBBR-oECEMABR 2
4. PRE55URE TANK 99. OTIIER (SPECtFY) CQNOENSATtON (FOR USE 1N EtTIIER
5. UNOGR6RUUNU-SPi.A511 4. CARBON ADSORPTtON SECTION) U)AqiNG PACK
S. VAPOR RE'CURN
SYSTEH
6. N0 REC4VERY SYSTEM
YAPOR 1'lIASE OECRi:ASINC OPER1lTIONS N.A.
t. Tht1K CANACITY 2. TANK SURFACE 3. SPECIFtC NAt1F 4. TEMPFRATURE S. EST[MATEO b. STACK 7. NETI(00 OF
(CALI,UNS) lUIEA FTZ AND MANUFAC- OF TANK °F AIR IMfORJlATION VAVOR
Ti1RER OF ErtiSStnNs DIAMETF.R I1FiGI1T AIR fIAN RECOYERY
UEGRP,ASING (CAI,/YEAR) fEET FEEt ACFM (USE CODB)
AGFNT ,
N ~
_ ~ - - -
Fixed Roof Storage Tank
AP- 42
Breathing Loss:
L(l) + 2.68-2 x M x(P/P-Pa;**0.66 x D**1.73 x H**0.51)
M ~Molecular Weight1 a 180
P Ifapor Pressureo psle) ~ 0.012
D (Dlameter, Ft) s 12
H Yapor Space Weight, J& height) = 6
T iAvg. Temperature Ghange ~ PO
C(Adjustment Factor, 4,36a 0.62 .
Kc (Product Factor, Kc Q 1) = 1
Kp (Paint Factor, 4.3-6) a 1
L(I) C 11.88797 1b/yr
~
' Working Loss:
L(2) = 2. 46-05 x M x P x V x N x Kn x Kt
M (Molecula r Weight ) = 280
P (Yapor Pressure, psla) = 0.012
V Tank Capaclty, gallons 1000
N # of Turnovers ) = 5
Kc Product Factor, Kc ~ 1) = 1
kn ,Turnover Factor ) a i
(fig, 4.3-7)
L(2) 1.812 lb/yr
_
Total Emissions:
L9T) a(1) + L(2) a 13.75991 lb/yr.
JUN I 4 1988
~
~
.
S:ATE OF IDAHO FOA OF£ICy L'SE OA'LY
APDLZCAIION TO CONSTRUCT AN ;
AIA POLLUTION EMITTING FACILITY PERMIT NUMBER I► t- t ~i-~ . i ► I
i
SECTION 7: HAZARDOUS/TOXIC MATERIAI.S
COHPLE:E A SEPAUTE FAGE FOR EACH MA1`ERIAL
1• UNIQUE REFERENCE 2. TYPE 4F MATERIAL 3. PROCESS NAME/DESCItIPTION 4. AMOUNT HAAiDI.i
NUMBER (ASSIGNED HANDLED OR EMIZ'TED (USE SEPARATE SHEETS IF PROCESSE:
BY APPLICAh'T) NECESSARY) LES/Y.R TOh'
Natural Gas f l' UBC D_1 _;nP_ J I ~i'l r fI =
1 t F'a _ i 1 i t~ (
1 1 • ~
I I ~ ~
. 'S. THROUGHPU? PER OUARTER AS X 9. POLLUTION COr''TROL EOUIPMENT
' OF ANN'UAL Z'YPE
JANUA,SY-HAKCH 25 MANUFACT'URER
APAIL-JU?3E 25 COST
JULY-SEPTEMBER 25 MODEL NUMBER
OCTOBER-DECEMBER 25 Z EFFICIENCY
(INDICATE IF MANUFACT'JRrR GUAIiAA E )
;b. OPERATING SCHEDULE
HOURS PEK DAY 24 ~ FOx WET SCRIIBBEP.S : FLOW
DAYS PER WEER 7 f PRESSURE DItOP INCHES OF i+jro
FOA BAGflOUSE: AIR/CLOTS RbTIQ
:
i. ESTMTED EMISSIOrS (b) 10. MET'SOD OF DISPOSAL OF UASTE MATERIALS
E.*iISSI0N5 LBS/HR !
MSSIONS TONS/ER N/A
S. STACK DATA
HEIGHT FT
EXIT DIAMETER FT .
E3CIT VELOC:TF FPM
EXIT GAS VOLUME ACF1; II. MTAOD TO COIv'TROL FOGITIVE E.*~ISSIOAS
EXI? GAS TzMPEBATUR °F
N/A
(a) Natural gas combustion produces
emissions of NOx and SOX.
(b) geak hourly emissions:
,
SOX - 0.01 lb/hr. _
NOX - 1.6 lb/hr.
- 0cs0
.
STATE OF IDAH4 i FflR QFFICE I:SE OA1.Y *
APF:.ICkTION Ta COtr'S:F.UCT AAI {
AIR PQLLUTION EMITTING FACILIT3C P£RMI7 h'iJMHER 1 I
~
SECTIflN 7: HArAP',DaL'S/TOXIC MATERIALS
~ CO'.°LETE A SEFARATE FACE FOR EACH M&TERIAL
l, UNIQ[1E 1REFERENCE 2. Z'YPE OF r4ATERM 3. FROCESS NAIiEIDESCRIPTIBN 4. AMO►U147 HA"DL'
Iv'UMBEK (ASSIGHED 13At14DIED OR EHITTED (U5E SEPARATE SHEETS YF PRDCES5E'
Bl APP'4ICAh'T) N'ECESSAP.Y) L85/HP. TON
Fuarna_p
i Flux (b) i t 1,200 lb-Lbx-g
peak
.
5. TFiR0UG3PITI PER OIfARTER AS x 9, POLI.UTION CQA'TRQL EOUIPi'irh'T,
. 4F ANIIUAL TYPE ,
3ANUAttY-MaC'S 25 MMFAC3.'ITRER ,
AP'F..IL-JUt+dE 25 CaST
JtTLY-SEPTEMBER 25 MODEL NUMER
OC'TO$j.R-DECEMBER 25 ~ EFFICIEh1CY
(YrTDIC.ATE IF H-41,Tt3FACTURER GISAM-TED)
~
~
r
'b . OPERATING SCHEDDI.E
HaUPS PER DAY 24 ~ FDR W'£T SCRUBBEFS: FLflW
DAYS F£R W.EEK 7 ~ PRESSt1RE DBDF INGEES 0F Wi
FOk SL4GROU$i£ 2 AI~'~/CLOrd R&TIa
.
,
.3. EsTni&TED .sI-sszoNs ~ y i+D . ~TaaD oF vzsPos~. +~r wAs~ 1s.~~~s
:.~ISsICI~tS S.B5l ~
mssioss ToNslER 1 NIA
S. STAGK DA'TA
H.7 ,iGLr FT
.
EXT DIAST :R ET
EXIT V£LOCIT;' FR4
: XI? GA.S VOLU*m A.C:'!:r 11. MMOD ?'D C02%7AOL 17DGI.IF£ M.ISSIONS
iilT CtrAS SL.MTEPs 070
NlA .
(a ) Natural gas cambustion produees .
emissions of NC3 and SO
x x. (b) Flux usage praduces Fr
~ and HC1 emissions.
~
c) Peak hourlg emissions 3.n So x NO x F+ HC1 ~
1bJhr. •
0.02 3.7 0.7 0.9
STATE OF IDAHO FOX OFFICE USE 0N"LY APFLICA?ION TO CONS:RUCT AN ~
AIR POLLU?ZON EMZT'TING FACILIZ'Y FERMIT h'iJMElt I i I- ~ +i-~ s'!-~ • t~
I
SECTION 7: HAZAP.DOUSf TOXIC ME.TERIALS
CO':Lo1.r:E A SEPARATE PAGE FOR EACH MATERIAL
1. U'IQUE REFERENCE 2. TYPE OF MATERIAL 3. PROCESS NAME/DESCRIPTION 4. AMOUN-T HAh'DL:
A'UMBER (ASSIGNED HAI3DLED OR EMI1'TED (USE SEPAR.ATE SHEETS IF PFtOCESSEI
BY APPLICAIr'?) NECESSARY) L35/HP. TOA:
' NAtut'el Gan f a~ ~ I1Rf' U MF+1 t i ncY ~ 2F,~,.667 -cf /hr
{ t Furnace ~ 125a.~.
~ Flux (b) 11200 itb_. /hi
peak
.
'S. THROUGBPU? PER OUARTER AS Z 4. POLLUTION COA'TROL EOUIPP'~A'T
OF ANNUAL TYPE
JANOARY-!MARCB 25 MANUFACTUREK
App.II,-JZJNz 25 COST
JULY-SEPTEMBER 25 MODEL NMER ,
OCTOBEA DECEMBEP. ~ X EFFICIENCY
( INDICAI'E IF MEMFACTUREY. GUARANIYEs'.D)
i
'b . OPERATING SCFEDULE
HOUAS PER D6Y 29 ~ FOx WET SCRQBBERS: FLOW
D_4YS PER WEEF 7 ~ PRESSURE DROP INCvrS OF Wi
~ FOR BAGgOUSE: ASR/CLOZ'H RATIO
0
. ESTIMA.TED £.MISSIOrS (c 10. F-STSOD OF DISpOSAI. OF WAST'E ?iATEP.ZALS
. LH.ISSIONS LBS/6 _
MIT-SSICNS TONS/fiR N /~h
4
8. STACP. DbTA
FEEIGHT FT
EXIT DIg.'~SETER FT
EXIT VELOCITf FPM I
EX?? GAS VOLM"L 8C-rM 11. 2CZ'HOD TO COI'TP.OL FIIGIi?t'T_ ..*'IISSION5
JtIT GAS T;;M.PF.R1sTU8 °F
RY / A
(a) Natural gas combustian proauces
NOx and SOx emissions. (b) Flwc usage produces F
f and HCl emissions.
_ .
(c) Peak hourly emissions SOX NOX F _ HC1 _
in lb / hr . '
0.02 3.7 0.7 0.9
Lt"= _ n n z n
.
S?IrsTE O F IDAHO F OA OFF I CE U SE 0NLY
AP:°LICAZIOr TO COrSTRUCT AN ~
AZR POLLUTION E*iIT?ING FACILITY PERriI2 NUMBER l~ I-! ►i- I ; ~ I- ~ ~ ~
i
SEC:ION 7: H/,ZAP.DOUS/TOXIC M/.TERIALS
C0*1PLE:E R SEPkRATE PAGE FOR EACH MATERIAL
1. tTNIQUE REFERENCE 2. 1YPE OF MATERIAL 3. PROCESS NAME/DESCRIPTION 4. A.'•SOUNT Hkh'DL
NUI'BER (ASSICNED HAAIDLED OR EMITTED (USE SEPARA?E SxEETS IF PROCESSr
BY APPLICAN"?) NECESSARY) LES/HR TOr:
~ Natural Gas (a) ' #1 Rotarv DZg,g,,, ~ 15,f238 flh
1 t Furnace ~ ~,Pak 1 ► ' ~ .
~ Flux (b) ~ ~ 4? f h r
t peak
.
'S . TNROUGHPU:' PER OUARTEB AS X 9. POLLUTION COA'I'ROL EOUIPMEtr'T
' Or ANNUAL TYPE
' JANUARY-MARCE 25 MANUFACTURER
A.pRIL-JZTISE 25 CoST
JULY-SEPZ'EMBER 25 MODEL NUMSER
OCTOBEB-DEC%MER 25 : EFFICZENCY
~ (INDICATE ZF MANUFACTURER GUARAh"TE£D)
,6. OPERATING S CHEDIILE :
HC}URS PER DAY Zd ' F08 WET SCKUBBERS: FLOW
DAYS PE8 WEER PBESSURE DROP INCHES OF i►
~ FOR BAGflOU SE : AIR/ CLO.T"n RATI O
i. rSTLMATED EE*iISSIONS (c) 10. MnOD OF DISPOSAI. Of WASTE MAT''AIA?.S
. E SSZO11.S LBS/HR a
miIIS5I0NS T0NS/ER I and f i? 1( 4f f s ite 1
i
8. STACK D1-.TA
M-IGHT FT
E}:ZT DIAMET£x FT
EXI? QELOCIT'Y F?::
EX.ZT GAS OOLUr' - ACi?4 11. IC-TSOD TO COA'rROL FIIGI?IVIE MSSI0N5
EXZT GAS TE'SPERATUR ~r
Hood . di~c ed tn
fahr.i• f1ltPT
(a) Natural gas combustion produces
NOX and SOx emissions.
(b) Flux usage produces F
and HCl emissions.
~
(c) Peak hourly emissiops SOX NOX _ F HC1
in lb /hr . 0.01 2.1 0.02 0.7
.
STh:E OF ZDAHO FOp, oFFiCE uSE On2Y
AP°LICATION TO CONS2RUCT AN ;
kIR POLLUTION E.*iI1'2ING FACILI?Y PERMI? NU2iBER I ~ ~ - ~ ~ ~ - ~ ' ~ i - ~ • : 1
f
SEC7"ION 7: RAZAP.DOL'S/TOXIC MATERIALS
COIrLpLE: E A SEPARA?E PAGE FOR EACH HATERIAL
1. UNIQl1E REFERENCE 2. TYPE OF MATERIAL 3. PROCESS NAM£/DESCRIPTION 4. AMOUNT HtiJr'DLF
Nt1MSER ( ASSIGNEED tiA2JALED OR EMI1'TED (USE SEPARATE SHEETS IF FROCESSEI
BY AYPLICAAN"T) NECESSARY) LBSlHR TO::.
= Natural Gas ( a 1 ' 02 Rotary Dross 115.238. e!%F/hr,
t I Furn aQg
~ Flux (b ) 1 ~ Z_ h47 lb/hr
. , peak
THR4UGHPQT PER OUARTER AS Z' 9. POLLUTION CONTROL EOUIPMEIIT
OF ANNUAL TYPE
JANUARY-MARCH 25 MA.NUFACNR£It
AP$II.-JUNE 25 COST
JULY-SEPTEMBER 25 MODEL NUMffiEA
OCTOSEA-DECEMER Z5 x EFFICZENCY
~ (INDICATE IF MAriUFACTUREA GUARBA'TzED)
~b . OPERATING SCEEDtTLE
HOUP.S PER DAY 24 ~ FOR WET SCRU88ERS: FLOW
DAYS PER WEEK 7 i PxESSURE DRflP INCHES OF FOR BAGflOUSE: AIR/CLOTfi R,E.TIO
i
i. ESTIM&TED EMISSIOtwS (c) 10. IETflOD OF DZSPOSAL 0F T►'1A.STE MATEp.LkLS
E.VaSSIOHS LBS/fi8 =
mZSSZOxs ToNS/ER Landf ill f Qf n,t Pi
,
8. STACK DbTA
KEiGLT F'r
EkIT DIAt=R FT .
ZT.ST VELOCI3'Y FPM
EkIT GAS VOLtJ'.~ ACF?i 11. ~=OD TO COA'AwROL FDCITIVE L%ISS30NS
EA~T GAS TEMPERATtTB
Hood=j_t d c;_fa,hr r f1 1 tAr
(a) Natural gas combustion produc;s
NOX and SOX emissions.
(b) Flux usage produGes F
^ and HC1 emissions.
(c) Peak hourly emissions SOX vOx F HC1 -
in lb/hr.
0.01 2.1 0.02 0.7
L.~ _ ~ ~1 ► ~
~
.
S:A:E OF IDAHO F4Ft OFFICE L'Sr 02.1Y
APP:.ICk:ION TO COrSTRUCT AN ~
AIR POLLUTION EMITTINv FACILITY PERMI? NUMBEA I~
(
SEC:IOIi 7: HAZARDOL'SITOXIC MATERIALS
CD"L'L£:E A SEPARATE PAGE FOK EACH MATEItIAL
1. UrTIQUE REFERENCE 2. Z'YPE OF MATERIAL 3. PROCESS NAME/DESCRIPTION b. A.MOUIr'T HAA'DLF
NtJMBER (ASSIGNED HAtTDLED OK EMITTED (USE SEPARATE SHEETS IF PROCESSci
BY APYLICANT) N'ECESSAR:') LES/HR :'OI~!
N"a'tural-Mas ( a) -tiross fTol3ing furnace i 9,524 c ir
~ s I peak
~ ~ ► t
I ~
.
'S. THROIIGHPIJ'T PER OUAP.TER AS x 9. POLLUTION COt%'TROL EOUIPMEh'T
OF ANNUAL TYPE
JANUARY-!~lARC1i 25 MANUFACTOREx
ApRII,-JUNE 25 COST
JULY-SEPTEMBFR 25 MODEL NtJMBER
OCTOBER-DECEMBER 25 x EFFICIENCY
(INDICATE IF MANUFACTUREIt GUARAh'T.:r.D)
s ~
.
F ,6. OPEPtATING SC3EDUI.E
FiOURS PEIt DhY 24 ; FOB WET SCRUBBERS: FLOW
DAvS PER WEER 7 ! PxESSURE DROP INCLE5 OF WE
, FOR BAGHOIISE: AIR/CLOTH BATIO
i. iSTIIMATED E.*'iZSSIONS (b) 10. IMTAOD OF DISPOSAL OF WASTE MATrY,*rhLS
E.*2ISSIOHS LBS/ffit
niISSIONS TONS/8R N /A
8. sTacR DATA
FmlGh'T FT
£hIT DIA.'=8 FT
EXIT VEL4CZTY FPI:
EXIT GAS VOLUAE ACFM 11. IETAOD TO C013TROL FtIGITIVE MtISSIONS
' I7 GAS 2'E&M.PERSTtJR ° F
N/A
(a) Natural gas combustion produces
NOX and SOX emissions.
(b) Peak hourly emissions:
j SOx - 0.01 lb/hr.
NOx - 1.3 lb/hr.
;.-:tt_r - 00= 0
.
.
FOR OFFICE USE ONLY
~ STATE OF IDAHO PERMIT NUMBER
P£fiMI T TO COh]TRUCT AN IL-J LI
AZR POLLUTION £MITTING FACILITY
UBC Recycling Facility (1429)
SECTION 8: MATERIAL TR;NSPORT AND HANDLING ,
DESCRIBE T:iE RAW MATERIAL AND PRODUCT TRANSPORT AND STORAGE.
DESCRIPTION SHOULD INCLUDE TRANSPORT EQUIPMENT AND A ShETCH OF T'riE SI:Bo
I.A+OUT.
BELT CONVEYORS:
MATERIAL CONVEY£D UBC Scrap
NUAiSER OF BE:,TS 6
ANSOUr'T CONVEYED 3 8, 6 5 0 T/YEAR AT 1 %MOI S TURF
NUMSER OF TRANSFER POINTS 10
CONVEYORS ARE:
OPEN EIJCLOSED IN A BUILDING M X~
TRANSFER POINTS ARE:
OPEN ENCLOSED ~ IN A BUILDING X~
PNEUMATIC CONVEYORS
WnTERIAL CONVEYED N/A
AMOUNT CONVEY£D T/Y AT %MOISTUFz
PRIMARY SEPARATOR
~ TYPE EFFICIENCY
SECONDARY SEPARATOR
TYPE EFFICIENCY
STORAGE *
0?£N PILES (Inside Building)
ANNUAL TIiROUGHPUT 38,650 T/Y CAPACITY 1000 TON
CIiARACTERISTIC SIZ:. SO' x 44' x 14' (LENGTb BY WIDTH Bv h:IGI:T
HOW LOADED FQrk T
jaLQ)c
HOW WITHDRAWI+1 F= T=gk AT 19 T/H RA?'
SILOS
SIZE N/A
V£NT CONTROL
N1rTHOD OF :
LDADING DumiDer
UNLOADING Fork Lift
Xz'T`ERifiL TRANSPOR'!'
TO PLANT
1►:rTHOD Truck r ra il
~ M,r.TERIhL UBC ScraD RATIEW% 38• 65o T,
-1,, A.i• T/,•
r~'.wj, .1
~
FRON S I ^_'E -
L'{irT HQJ
.MkT :P.3AL IT Lb. TE T
~ =}+a•-Hmon+ fnr cttnranP oijtside -buildinq.
1
Z
Supplement to Sectiton 8
Storaqe (Outside, Build'inqL)
2pen P`iles Annual Throughput = 382,650 T/Y Capacity = 3,000 tons
Characteristic size = 240' x 44' x 14' (L x W x H)`
How Loaded = Fo=k Truck
How ,Withdrawn = Fork Truck at 10 T%H Rete
~
~
a
0
~
#
~
.
FOR OFFICE USE ONL:
STATE OF IDAHO PERh1IT NUMBER
' PEfiMIT TO CONTRUCT AN
AIR POLLUTI4N EMITTING FACILITY
' Dross Recovery Facility (1430)
S:CTION B: MATERIRL TRANSPORT AND HANDLING
DESCRIBE THE# RAW MATERIAL AND PRODUCT TRANSPORT AND STORAGE.
fto
DESCRIPTION SHOULD INCLUDE TRANSPORT EQUIPNSENT AND A SKETCH OF THE SITr
:.AYOUT.
BELT CONVEYORS:
MATERIAL CONV'EYED Aluminum dross
NUMBER OF BELTS 9
AMOUI@T CONV'EYED 20,885 T/YEAR AT 0. 5- 3 %MOI STUR
NUMBER OF TRANSFER POINTS 8
CONVEYORS ARE: -
OPEN + ENCLOSED ~ C IN A BUILD=NG X~
TRANSFER POINTS ARE:
OPEN ~ ENCLOSED ~ IN A BUILDING X~
PA'z"UMATIC CONVEYORS
MATERIAL CONVE'ED N/A
AMOUNT CONVEYED T/Y kT %MOI STUrZ
PRIMARY SEPARATOR
~ TYPE £FFICIENCY
SECONDARY SEPARATOR
TYPE EFFICIENCY
~TORAGE
OPEN PILES (Inside Building)
ANNUAL THROUGHPUT 25j000 T/Y CAPAC.I~ 768 TQr
C$ARACTERISTIC SIZE 80' x 40' x 8' (LENGTH 8Y YiiDT'ri ~Y Hs'.Iu^I?'_'
80W LOADED Truck
HOW WI:3'DRAw'N Front End Loader AT 2.6 T/'zi ?J-.T
SILOS
SYZE N/A
VENT CONTROL
METHOD 0= :
LOADING
UNLOADING
I►ATERSAL TRkNSPORT
TO PLANT
~ i►E?'IiOD Truck
NifiTERIAL Aluminum dross RATE 25,000
T,
T/~.
. .~w ~
FROM SITE -
N',E 1"H0 D Tru ck
:
M.zTERIAL Salt cake RA-TE iu, ld9
FQR OFFTCv USr DNLy
STATE OF IDAHO PERI►lI T NUMBER
PERMIT TO CQNTRUCT AN
~ AIR POLLUTION EMTTTING FRCILITY
UBC Recycling Facility (1429) and
Dross Recovery Facility (1430)
S£CTION 8: MATERIAL TRATSPORT F►ND HANDLING ,
DESCRIBE THE RAW MATERIAL AND PRODUCT TRANSPORT AND STORAGE.
DESCRIPTION SHOULD INC""UDE TRANSPORT EQUIPMENT AND k SKETCH OF THE SI:'r
LAYOUT.
BELT CONVEYORS:
MATERIAL CD?'trEYED N /A
NUMBER OF BELTS
AMOUNT CONVEYED T/YEAR AT €MC3ISTURi
NUMBER OF TRANSFER POINTS
CONVEYORS ARE:
OPEN M~ ENCLOSED IN A BUILDING -
TRANSFER POINTS ARE :
OPEN ENCLOS£D ~ IN A BUILDING
PNEUMATIC CONVEYORS
MAT£RIAL CONVEY£D NIA
AMOUNT CONVEYED TJY ~T 010I STUR:
PRIMARY SEPARATOR
~ TypE EFFIC IENCY
SECONDARY SEPA,RATOR
TYpE EFFICIENCY
STORAGE
O?~N PILES (Inside Building)
kNNtJAL THROUGHPUT 81462 T/Y CA.PAC I TY 500 T0NS
CHARACTERISTIC SIZE M x 46' x 8' (i,£NGTH Bl' Z►:IDTii 3Y "HEIG`r:'!')
a0W LOADED Truck
HOW WIT:3DRAWN Front End Loadex AT 1.05 T/a 1; t A &"Bo
SILOS
SI2£ N /A
VzhT CONTROL ,
I►LETHOD OF :
LORJZNG N/A
.
UNLOADIIvG ,
MATIftORIRL TRANS?ORT
7"0 PLANT
ALrTHOD Truck
~ KkTERIA:Flux AMT~ 8. 4 62 -kkTE T/`-'
FROM S I T£
riETiiOD Truck .
MR'!'wRIkL Salt cake ~~T~ 9
1
IMS PLAN,T,
SPOKANE INDUSTRIAL }PARK.
APPLICATION
F,OR
PERMIT TO,CONSTRUCT
STATE OF 'WA"SHINGTON
SPOKANE COUNTY PUBLIC fiiTORKS
BUILDING & S°AFETY DIVZ,SION
July 7, 1988
In'termational Mi'll Service, Inc.
P.O. Box 1687 Post Falls,, ID 84854
(208)773-9211
I
i
I
UBC,CHEC~KLIST
i
'MCGRAW CONSTRUCTION COMPANY, INC.IEN'GINEERS & CONSTRUCTORS,
POST OFFtCE 370 • 'MIDOLETOWN OHIO 45042 • TELEP1iONE 5131422-4521,
31 S'CANAL STREET • MIOOLETOWN OMIO 45044 • FACStMILE 513/423=5364]
~
USED BEVERAGE CONTAINERr
FACILITY
.
BUILDING PERMIT CHECKLIST
~ rnqkj COMCT
PER=
. ~te:aj Desc•-! t n- An accvrate leqal descrfption of the praperty as shar
by Deed or othet recorded fnstrument.
plpt an ~ A. Cc.-plete Legal Description.
~ B. Lot Di.-ensions includinq square footage/acreage.
ri) C. Euildir.g (s) location on desc: ibed property shawinq sethacks f rora al
p:c~esty lines and existinq uses.
~ D. Location of access to tbe property from a public street.
~ E. Location of utilities. . •
F. Ecist.Lnq and future grade elevations.
~ G. S6%,.orai dra3n location and drainaqe plan.
~ K. Scale and north arrow.
~ I. Padk:nq and loading plan with turninq radii.
0 J. Fpu^.ce aad/or retaining wall plans.
~ R. Pl,an for on-sfte storage of materials, etc.
s=_ • . EviLdi~o ?;ans •
• ❑ A. Footinq and foundation plans. •
.
d • ..r
B. Floor plans
•
.
~ C. Elevations of eacb sfde of'building, identified as north, south, east
west or front, rear, left, and rfght sides.
. ❑ D. C:oss sections of, footings, foundation walls, floor (s),wa11 (s), ar
roof assemblf,es.
E. Intended use of structure.
~ F. t~.ec.'-anical plans with equigment sizes and capacities.
Q G. E:ecrrfc.al plans
(R~ A. Pluvbing plans with sizes and capacities.
(R~ I. Soeci=ications inc+uding structural and mechanical calculations.
J. I.zter:o%xtesior surface flame spread rating.
~ K. Aar.dica„coed use details. ~ L. Ccns:ucttion details, listings, I.C.B.O. report nurrbe:s.
Ttisses - «anufa&.-ured/"nncineet-ed
Q A. T=uss engineering design data sheets available from the tru
zar,cifacrures.
❑ B. T:uss brac3nq details designed and ce:t3.fied by an enginees/archite
1=ce.^sed in the State of Ic3aaho.
Rin„d=r.c C_assiffc3tig,~r
~ A. P:ojec: Nwne/Use IMS Used 8everaqe Container Facility .
~ B. Zcns:.c Industrial •
Q C. Lc~ Size Z0f 621 Acres
Q D. St:ucr;sre He:.ght To be determined
❑ E. Set Eac.ks: Rec~uOred Actual
l. Front s
2. Side 50
3. Rear V%LL.
4. Flankirtig
5. Special setbaclcs -
~ F. Ia:.Tbe= of parfcing spaces - regular/handicapped 4 7
~ G. Se:smic Zone I i ,
~ H. Des;c:z Factors - Wind, Snow 80 MPH/40 I.ESoil, Concrete
I. Cccurancy and construction type identification:
~'o;k~ Class Occuoancv Construct.i~gn,
Co New V1,20 , 2.24 I FR
0 Acd:t:on II FR II 1- IIN
Alteration III 1 hr. ZI
❑ Reprair 8 1,2,3,4,5 N, H.T.
0 Ptelxation I 1,2,3 V-I HR VN
❑ De=lition M 1,2,3 R 1,3 Sprinkle:ed
[D 8uilding Dimensi0ns U,Q 'X_22 0' x 5..Q 1601 x 1801 x 501
❑ Basement Area F:rst Ploor Area -,$,QQ caware Feet
❑ Ct:e= F:oor Area N IA ~j Tctal Floo= Area 50.800 Sauare Feet
~i r1t...~-be: of stories 1 Q LC ~ A tea 28,621 A cre s COVe: ed ~1
1a/aa/s7
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DROSS,CHECKLIST
MCGRAW,,CONSTRUCTION COMPAIVY, INC./ENGINEERS & COrNSTRUCTORS
POST OFFICE 370 • MiDDLETOwN,OHiO 45042 0 TEI.EPHONESl 314 22=452 1
,31 S CANAL STREET • MIDOLETOWN OHlO 45044 0 FACSIMILE St 31423-5384
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°DROSS RECOVERY
FAC I L,I TY
BUILDING PERMIT CHECKLIST
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lIrnrmal CCM=
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Pjj%M=
~;kw--al rescZ= ' n- An accurate leqal description af the pccger'ty as show,
, by L'eed ar other recorded instrutnenk.
.
pbt .~im
~ A. Cc--ple=e Legas. Description.
~ B. Lot ni..em3otxs includinq sq'uaze footage/acreage.
C. Euildir.g (s) locaticm on described property shoring setbacks from al'
p."c-pe_-Ly lines and exf.stfng uses.
D. Lacat:on of access ta the praperty from a.public street.
E. Locatian af utilities. . •
~ r. n€ist:ng and future gsade elevatfans.
~ G. S"Zozm dzain location and drais,age g1an.
~ H. Scale and nar'-h atrow.
~ r. parcing m+d loading plart with turninq radii.
J. Fe^.ce arxd/'or zetaining wall plaas.
~`j K. P'_,ar: for on-site storage of raterialsr etc.
.
~ ; . 'Bu i ~,'.LsYa P3ans .
- p A. Faot=g ana fouru3ation pla~,s . •
B. Ploor plans.
~ C. F.levat.ions af each side of'building, identified as narth, sauth, east
west o r f ront, r ear r left, and righC s ides . .
g. Crass sectiQri.s af, faotingst focundation wallsi, flaor (s) , wal.]. (s), 8t'
' roaf assemalies , •
~ E. Ir►teru3ed use of strvcttsre.
~ F. 114chaMica1 plans with equiprent sizes and capacities.
~j G. Eierttsical p].ans '
~j 8. Plembinq p1.ans with sizes and capacities.
I. Spec;.f-:.cations inG'.uding structural and mechanical calculatirans,
19) J. Dite: i-ar/exteriar sucface flame sgread rating, !
~ K. &r:dica=ed use details.
~ L. Cons:ucrion details r listings. I.C.B.O. report numbers.
Trusses - manufac!~ure3/nivinee; ed
Q A. T~rass engirieering design c3ata sheets available fram the tru-
aanufacrurer.
❑ B. T:'jss bzacx.ng detail.s designed arLd ce;Cifiec3 by an engineer/archite
l:,cense►3 in the State of Idaha.
- 8i:, dLPtc CQassiLication
[X~ A. P:o3ecz,.a.~e/Use IMS Dross Recovery Suild~ing ,
B. Zcnir.o Industrial
. ~C] C. Lc~ Size 28,621, Atcres .
91"D. Stzucr•sre Leiqht To be detprmineci .
~ E. Set Eaclcs:, Required Ac._ua1
1. Front 50
2. Side 50
3. Rear 50
4. Flatsking 5'0
' S. SPecial setbeac,ks - - -
F. N,...~e: of garicinq spaces - regular/handicapoed 47 •
~ G. Se:smi,c Zone II
FL) H. Desic:s Factors = Wind, Snaw 80 MPH,40 LbSoil, Conc: ete - -
I. Cca.:r,ancy and const-naction type icentification:
k'ork Class Oc,.'voancv Constru&._i4n
JI3ea (Vir2#3, ,2,2'.1 ,'4 I F'R
❑ Acd:t= on , Z, .3 4 II FR II 1-FIIt IIN
❑ Alteration IZI 1 hr. II
❑ Repair 8 112,3,415 IV, H.T:
. r-) Pelxatian I 1,2,3 V-1 Ht VN
❑ Denolitian M 1,2,3 R 1,3 Sptinklered
(M S►iiIdir.g Diaye~nsions ' 140' x 200' Ex 40' & 403 x 80' x 40
❑ Basement Atea N/A
, ED F::st Ploot Atea 31,200 Square Fee.t
Q Ct.e: F:.oor Area N/A -
[B Tctal Floot Area - 31, 200 ,Scruare Feet- -
~ rL:be: of stories 1 -
Lc" Area T28,'621 Acres, - @$,covered 2.5
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INTRODUCT`ION AllARRATIVE
ENUL
MCGRAW
CAIVSTRUCTION C01IPANY INC
EKG!(YEERS b COtdSTRUCTaRS
INTRODIICTIOA
Considering the size and complexity of the proposed Used
Beverage Can and Dross Recovery facilities, McGraw
Construction has prepared this narrative to accompany the
Building Permit application. Its direct purpose is to
explain, in detail, the information presented to obtain
buildinq permit approval. Its indirectpurpose is to better
explain to local, county, and state officials, the process
McGraw wishes to utilize to complete the project while
meeting all standards, regulations, and codes. We at McGraw
wish to brinq this project to a safe completion and
operation, realizing that comn►unication is essential.
The complete project will consist of constructing two
separate buildinqs on the site, each with its own processing
equipment, as well as certain common facilities. These
common facilities would consist of the items examined in the
permit checklist such as roadways, railways, utilities,
grading and drainage, etc. Because of the for-m the permit
checklist assumes, the items asswned common are addressed
collectfvely while each building is addressed by its own
characteristics. Comments concerning each item on the
checklist are included to better explain how the required
information is presented and where it can be located in the
perrait application.
To make the information even more accessible, an explanatian
of the code system McGraw uses must be presented. All McGraw
drawings and other included information are coded by project
or facility number. Thus, any reference to the Used Beverage
Can facility, specifically, begins with the code number 1429
(i.e. the UBC building floor plan is McGraw Drawing 1429-A1)
while reference to the Dross Recovery facility will be code
numbered 1430. All common facilities and where appropriate
will be numbered with the code of 1450.
LEGAL DESCRIPT_ION
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PARCEL 1 & 2
That portion of the Northeast One-Quarter of Section 12,
Township 25N, Range 44, E.W.M., Spokane County, washington
described as followa:
Commencinq at the Northeast corner of said Section 12; thence S.
89°36155" W., alongothe North line of said Section 12, 1919.69
feet, thence S. 0 2110011 w., 770.97 feet, to the South
Right-of-Way line of Euclid Avenue and the true point of
beginning; thence S. 89°49003" E.,oalong the South line of Euclid
Avenue, 1749.16 feet; thence S. 13 37124" W., 160.09 feet; thence
S. 31° 34135" W., 240.06 feet; thence S. 74°59150" W. 1646.71
feet; thence N. 0°21'00" E., 791.96 feet to the true point of
beginninq.
Area = 21.81 Acres
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PLOT PLAN,
mmim
MCGRQw = Not Applicable for Washington
MsTRuCriQ14 GDMPnntv iNC s ite. Deta i 1ed p 1 ans to bc
ENGIkEERSBCONSTaUCTORS submitt@d at a later date.
PLOT rim
All items included under each different section of the permit
checklist will be referred to as points. All addressed
points in the Plot Plan section of the checklist may be seen
on McGraw's drawing's 1450-C1, the Key Site Plan, 1450-C2,
the Grading Plan, and 1450-C3, the Proposed Railroad Spur
Layout, as well as Meckel Drawinq 88-27. Obviously, the plot
plan collectively addresses the project's facilities.
Most points of the plot plan section are readily evident on
examination of the drawings but the following points require
further explanation:
B. Exact property lines dimensions, including square
footage/acreaqe, can be seen on Meckel Engineering drawing
88-27.
- C. All buildings will be setback a minimum of fifty (50) feet
from all property lines.
D. Two (2) access roads into the project are shown on the
plan. It must be pointed out that the entranceway from
Pleasantview Road will be strictly for emergency purposes.
All truck transportation and employee traffic will be from
the Prairie Avenue entrance only. The estimated employee-
traffic is sixty employees, spaced over three shifts. The
truck transportation has been estimated at twenty seven
trucks a day, or approximately one an hour. The calculations
for the truck transportation can be seen in Appendix A.
B. McGraw Construction and Washington Water Power have
located the electrical service platforms as shown on the
plot plan. We, McGraw and wWP, along with Pacific Gas
Transmission Co. are in the process of negotiatfng the source
of natural gas for the facilities. The location of the
mism = Not Applicable for Washingtoi
NIcGRA1JV site. Detailed plans to be
cONstAUCnoNcoMPArsY iNC submitted at a later date.
ENGINEERS 8 CONSTHUCTORS
natural qas utility on the plot plan is of proposed status
anly and will be confirmed or relocated when a mutually
agreeable source is decided upon between the companies.
F. The existinq grade elevations can be referenced from
Meckel Drawing 88-27 while the future elevation plan fs
McGraw Drawing 1450-C2.
J. The surrounding fence will be continuous with the
exception of two (2) planned breaks. One gate is located at
the Pleasantview Road entranceway and will be locked at all
times. The other gate is a secured entranceway qate to the
project located on the Prairie Avenue entranceway. The
surrounding fence and gates will be a minimum of sixty (60)
inches in height.
~ K. All source material for the processes of each facility
will be stored inside the buildings themselves with the
exception of baled, briquetted, Used Beverage Cans (UBC's)
which will be partially stored in the area designated on the
plot plan on the east side of the UBC building. These bales
of USC's are approximately four feet cubed and will be
stacked four or five bales high in neat, orderly rows.
Absolutely no source material for the Dross Recovery facility
will be stored outsfde.
ADDITIONS
~ 1. The fire protection piping system can be refereneed in
the Meckel drawinq labeled Fire Protection System. A verbal
description of the design is included in Appendix B. At this
time, McGraw is gathering information for the proper fire
extinguishing techniques to be implemented for the individual
facilfties. At the time further information is available, it
will be supplied to the Building Permit Director.
m9m
McGRaW
C41dSTRUCTlON CQMPANY IKC
EA6GfNEEAS 8 CONSTRUCTORS
~ 2. A railway spur is proposed as part of the project and can
be referenced on McGraw Drawing 1450-C3. This railroad will
carry incoming and outgoing material for the facilities, the
largest part of this being incoming UBC's. McGraw will award
a contract to a local, qualified contractor to build the
spur. Burlington-Northern is aware of our plans and is
working closely with McGraw Construction on this project.
B_UILDING PLANS
am%
NACGRAW
coNsTRUCnaN coMPANv INc
ENGIIdESS 8 CONSTRUCTORS
)BIIILDZ NG PLA S
All addressed points in the Buildinq Plan section of the
permit checklist may be seen on various McGraw drawings
that will be referenced at the appropriate time.
As with the Plot Plan section of the permit checklist, most
points concerning the building plans are evident on the
drawfngs listed for this section. Those requiring further
explanation follow.
A. McGraw Construction is at this time procuring bids from
general contractors, now referred to as Vendars.
After a contract is awarded, the enqineering for footings and
foundations will be completed and supplied to the Building
Permit Director for approval.
B. Floor plans for each facility building can lbe seen in
McGraw Drawings 1429-A1 and 1430-A1.
C. Elevations for each facility can be seen in McGraw
Drawings 1429-A2 through A4 and 1430-A1 and A2.
D. All cross section details for the individual buildings
will be completed by the Vendor when the contract to
construct the buildings is awarded. At the time of their
completion, the drawings will be furnished to the Building
Permit Director for his approval.
E. To better understand the purpose of the project, a
section of the enqineering report has been included in
Appendix C. This section of the report describes the
individual facilities intended operations.
MCGRAW
CONSTRUCTtOA9 COMPANY i{VC
EN'cwEERs a CONsYauctoRs
F. The mechanical equipment of interest can be seen in
McGraw Drawinqs 1429-G1 and 1430-G1. The equipment of
interest would include the Heating, Ventilation, and Air
Conditioning equipment specified in all off ices,
laboratories, control rooms, and rest rooms located within
the UBC and Dross Recovery buildings. The building's shop
areas will be ventilated but not air conditioned in the
summer, and will rely on space heaters for employee comfort
in specified zones in the winter.
G. The appropriate electrical plans for both facilities can
be seen in McGraw Drawinqs 1429 and 1430 E series. As stated
earlier, McGraw is working closely with Washington Water
Power on all electrical design and installations,
particularly the power distribution system.
H. The plumbing plans can be seen in McGraw Drawings 1429-P1
and 1430-P1 for each individual facility. The common septic
system layout is also included in McGraw Drawing 1450-P1.
I. McGraw Construction will use the 1985 Uniform Codes as
well as the local regulations and standards where applicable.
All specifications for the individual buildings at the
project site will be designated by McGraw and the contracted
builder. As stated earlier, when a contract is awarded, the
Vendor and McGraw will supply the Building Permit Director
with all the required information concerning the facility
buildfngs, including a specification listing for the facility
buildinqs. The McGraw specifications used for bidding
purposes can be seen in Appendix D.
All mechanical calculations and specifications are included
on McGraw Drawings 1429-G1 and 1430-G1 and the calculations
are also included in Appendix D.
The Calculations used to determine the septic system
capacities are included in Appendix D and were derived using
the Uniform Plumbing Code, 1985, and the Idaho Department of
Health and Welfare Rules and Regulations for Sewage Systems.
1
MDG`RAW
CANSIRUCTIQN CQMPANY iNC
EAtGINEEaS 8 CONSTRUCTORS
J. The basic buildi4ng constr-uction will be of non-
combustiYile' materials. ThereforeY, we believe this point of
the building plan,section does not apply.
K. McGraw has specified handicapped restrooms in each of the
facilities. Further plans and accommodations will be
considered ~when a contract f,or the buildings is awar-ddd, with
the Vendor.
L. As stated earlier, McGraw will furnish this information '
to the Building, Permit Director when it becomes available. ~
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McGRaw
CONSTRUCTtaN C011PANY INC
ENGINEERS 8 GUAfSTRUCTOAS
TRUSSES
McGraw Construction and the contracted Vendor of the facility
buildings will supply tbe Building Permit Director with the
engineering information needed concerning all trusswork and
framinq for the buildings. As was discussed before, McGraw
is now in the process of procuring bids from the building
manufacturing representatives. At the time the contract is
awarded and the engineering information is prepared, a
meeting between the Building Permit Director, McGraw
Construction, and the building Vendor would be beneficial to
all parties. At that time all questions could be examined
and answered.
APPIENDIX,A
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McGRaw
GBNSTR11L11Qfd CAAiPANY INC
ENptJEERS b CQNS1RUCTORS
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ATTACHMENT #1
TRUCK AND TRAFFIC FOR
UBC AND DROSS RECOVERY PLANT
Consider by case the trucks that come in and out of the plant: .
Case 1. UBC into the plant
Case 2. Dross into the plant
Case 3. UBC flux into the plant
Case 4. Dross flux into the plant
Case 5.' Salt cake out of the plant
Case 6. UBC hot metal out of the plant
Case 7. Dross hot metal out of the plant
A. Determine the number of trucks needed per year for each
case.
Case 1. Consider:
140,000,000 lb/yr of UBC = 70,000 ton/yr
30$ comes by rail; therefore, 49,000 ton/ys by truck
1 truck carries 40,000 lb/truck = 20 ton/truck
49,000 ton truck = 2450 trucks/yr
yr X 20 ton
F ~
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MCGRAW
CONSTauCTION CCXIparair iNC
ENc[NEas a coNsTaucToas
Case 2. Cons ider :
50,000,000 lb/yr of dross will be processed
= 25,000 tons/yr
1 truck carries 42,500 lb/truck of dross
50,000,000 lb truck a 1176.5 = 1177 tsuck/yr
42,500 yr X lb
Case 3. Consider:
60 of total UBC weight is the amount of flux that
will be needed
~ (0.06) (140,0008000) a 8,400,000 lb/yr
It is estimated a truck will carry approximately
- 40,000 lb/truck
8,400,000 a 210 truCkS/yS
40,000
Case 4. Consider:
30% of the total dsoss weight is the amount of flux
that will be needed
(0.3) (50,000,000) = 15,000,000 lb/yr
It is estimated a tsuck will carry appsoximately
40,000 lb/truck
15,000,000 ~ 375 trucks/yr
40,000
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MCGRAW
CMISMLT10N Cfl:1APANY ING,
ENWtIEERS d CQtSTRULTOFtS
Case 5. Cons ider:
50,000,000 lb/dross cseates 15.000 ton (30,000,000
lb) of salt cake
1 truck casries 94,000 lb/salt cake
30,000,000 = 681.8 = 682 trucks/yr
440000
Case 6. Cons ider:
Liquid metal out of UBC is 127,780,000 lb/yr
1 truck carries 30,000 lb/trip
127,780,000 a 4259.3 = 4260 trucks/yr
30,000
Case 7. Consider:
Liquid metal fsorn dross recovery is 17,637,000 lb/yr
1 truck carries 30,000 lb/trip
17,637,000 = 587.9 - 588 trucks/yr
30 , 000
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APPENDIX B I
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Prolessional Engineers
ReAistered Land Surveyors
U.S. Mineral Surveyor
MECKEL ENGINEERiNG & SURVEYING
402 Idaho Avenue • P.O. 8ox 2228
• Coeur d'Alene, Idaho 83814
June 13, 1988 Phone (208) 667,4638
ENGINEER'S REPORT
FIRE PROTECTION SYSTEM
I.M.S. PLANT
Hauser, Idaho
GENERAL
This project is a proposed fire protection system for the I.M.S.
Flant at Hauser, Idaho, in the Northeast Quarter of Section 30,
Township 51 North, Range 5 West, B.M., Kootenai County. The system
proposed will use a well drawing from the Rathdrum Aquifer discharqing
to a looped distribution system serving exterior fire hydrants. No
interfor standpipes or sprinkler-systems are permitted by the nature of
the plant process and molten metal.
DESIGN
The proposed capacity of 1000 gpm is based on reduction of the
Insurance Services Office Guide f low rates for buildings of non-
combustible construction toqether with alternate interior fire
suppression methods equivalent to automatic sprinklers.
Source
The static water level in an existinq well on the property
indicates a lift to ground surface of about 160 feet at discharge.
While a minimum residual hydrant pressure of 20 psi is permitted, it
is recommended to operate the system between 40-60 psi. This will
require a wel 1 and pump capable of 1000 gpm at approximately 300 feet
T. D. H.
Distribution
The variation in elevations at the site is consfdered to be
negligible. The looped system proposed was analyzed with the total
discharge delivered to the most remote hydran t. The ressure dro w as
calculated as approximately 6 psi to thaf hydrant on the northeas~ of
the U.B.C. buildinq. Assuming 5 psi loss through the hydrant, the
residual pressure is approximately 29 psi to 49 psi at design flow in
the 6-inch P.V.C. main.
1
Engineer's Report
I.M.S. Plant - Hauser, Idaho
June 13, 1988
SUMMARY
A fire protection system conforming to the contents of this report
and the attached prelim inary draw ing, together w ith properly designed
and installed pump and controls, will provide 1000 gpm hydrant flow at
not less than 20 psi residual pressure.
IraE~i~,•~9
v~s ~,1STEI~c~ •,ro~
W C
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OF
Neil F. FitzSimmons, P. E. , P. L. S. ~ pFZIT7Consulting Engineer
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APPENDIX ~C
ENGINEERING REPORT PAGE 1
UBC Recycling & Dross Recovery Facility
Project No. 1929/1930
INTRODUCTION
Recycling plays a vital part not only in manufacturing aluminum
but also in keeping the environment clean. More than 35 billion
alumfnum used beverage cans (UBC's) are collected, melted and made
into new canstock each year in the United States. However, this
represents only half of the 70 billion aluminum cans used and
thrown away annUally. The cest of these cans end up as garbage in
already crowded landfills or as litter in the streets and parks oi
communities across the country.
International Mill Service (IMS) is an environmental services firm
dedicated to recycling wastes in several industries worldwide.
IMS and Kaiser Aluminum have joined forces to recover valuable
aluminum metal throvgh aluminum can recycling. IMS will engineer
and construct a recycling plant on a site at Hauser Lake, Idaho.
This facility is divided into two (2) major Process Groups: (A)
UBC Recycling Facility (B) Dross Recovery Plant.
This Engineering Report includes general description, operating
conditions, description of structures, equipment, utilities,
services, the engineering and construction schedule, the chart of
~ accounts, the estimates and scoping drawings.
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ENGINEERING REPORT PAGE 2
UBC Recycling & Dross Recovery Facility
Project No. 1429/1430
SUMMARY
The UHC recyclinq plant utilizes proven, state-of-the-art melting
technology and environmental technology and environmental control
equipment similar to those installed at other successful aluminum
can recyclers. ealed UBC's, primarily collected in the western
U.S., will be transported to the recycling plant ry rail and
truck. After they are shredded, the UBC's are fed into a delac-
quering system where paint is removed. The UBC's then pass to
reverberatory furnaces where they are melted and discharged into
crucibles or large iron pots. The crucibles are transported by
specially designed trucks to the Kaiser Trentwood mill where the
molten aluminum is cast and rolled into ingots for can body and
lid stock.
Dross recovery plant will be designed by using latest technology.
Dross will be received from Kaiser•s Trentwood plant via truck or
rail car. Dross, including the residual metallic and oxides
generated by the UBC plant and mill operations, will be processed
on-site in the rotary barrel furnaces. mhe aluminum recovered
from processing dross will be recycled to Kaiser's furnaces.
Dross processing will generate small quantities of saltcake which
will either be sold or safely landfilled.
~ Air pollution control shall be the best available control tech-
nology for maintaining air quality and to full and complete
compliance with all applicable environmental rules and
regulations.
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CNGINEERING REPORT PAGE 3
UBC Recycling & Dross Recovery Facility
Project No. 1429/1430
1.0 GENERAL DESCRIFTION
1.1 FacilitY
The proposed UBC Recycling Facility & Dross Recovery
Facility sha11 be located at Ilauser Lake, Idaho as shown on
Reference Drawings 1429-C1 & 1429-C2.
Both facilities shall be located in a separate structure.
A. Aluminum vsed Beverage Can (v.B.C.) Recyclinq Facilitx
(Figure 1) Reference Drawing 1429-C1
The proposed recycling plant will be designed as a
greenfield facility ta convert used beverage cans
(UBC's) into hot aluminum metal. Incoming UBC scrap
(meeting NARI Standards) and revert scrap from Kaiser's
primary aluminum smelter in Mead, washington, as well as
scrap from the Trentwood Mill will all be fed into a
system usfng "state of the art" technoloqy. IMS will
transfer tbe hot metal to holding furnaces at the
Trentwood Mill where Kaiser will convert the hot metal
into rolling ingots for 3004 can body stock and 5182 can
lid stock. Initially, the plant will convert 83.5 mil-
~ lion pounds of UBC's and revert scrap annually into hot
metal, but the plant is designed to convert 190 million
pounds of UBC's &:evert scrap annually.
8. Dross Recovery Plant (Figure 2)
(Reference Dcawing 1429-C2)
This proposed plant will process aluminum Dross from
Kaiser's Trentwood & Dross generated by the proposed
U.B.C. Recycling facility. This plant will process
apgroximately 50,000,000 pounds per year ofAluminum
Dross and return the hot metal to Kaiser's Trentwood
Works.
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APPEND I X D
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SPECIFICATIONS
PRE-ENGINEERED BUILDING
INTERNATIONAL MILL SERVICE, INC.
ALUMINUM UBC REGYCLING BUILDING
McGRAW CONTRACT NO. 1429
HAUSER LAKE, IDAHO
1.0 BUILDING PARTICULARS
The building is shaped and dimensioned as shown on
McGraw drawings 1429-A1-4.
) 2.0 DESIGN
2.1 Structural design to comply with A.I.S.C.
"Specification for the Design, Fabrication,
& Erection of Structural Steel for Buildings."
2.2 All cold formed members to be designed in
accordance with the A.I.S.I. "Specifications
for the Design of Cold Formed Steel Structural
Members".
2.3 All welded connections to be in accordance with
AWS "Structural welding Code". (Latest Edition).
2.4 Design loads must meet or exceed minimum load
of Uniform Buildiag Code, BOCA Basic Building
_ Code, Standard Building Code, State Building
_ Code, & Local Snow & Wind Load requirements.
Minimum Roof Live Load shall be = 40 P.S.F.
(Exposure "C").
Design wind load shall be = 80 M.P.H. (Ref.
Uniform Building Code" Section 2311).
~ Roof Dead Load shall include an allowance of
5 P.S.F. #or sprinkler system and for mechanical
and electrical systems.
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International Mill Service, inc.
Aluminum UBC Recyclfng Building
' McGraw Contract No. 1429
Paqe Z
2.0 DESIGN (Contfnued)
2.5 Structural steel design shall meet the requfrement6 of
the "Uniform Building Code" for Seismic Zones 1& 2
(Ref. Section 2723).
3.0 ROOFING
Roof sheetinq shall be minimum 26 gauge panels with standing
seam meeting U.L. 90 roof classification. Roof panels shall
carty a twenty year durability warranty.
4.0 SIDING Wall panels shall not be less than 26 gavqe in thickness.
Wall panels must be fabricated such that they eliminate
condensate on the interior side. Joints between panels shall
fotm weatbertight seals. Wall panels shall carry a fif teen
year durability warranty.
Flashings, closures, fillers, ridge covers, fascias and other
~ sheet metal accessories shall be of same material and finish
as roofinq and sidinq.
5.0 INSULATION
Roof fnsulatfon must meet or exceed the R value per local
code and a R value of nineteen (19). Inner liner panels and
vapor barriers shall be included. Insulated wall panels must
meet or exceed the R value dictated by local code.
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1
SPECIFICATIONS
PRE-ENGINEERED BUILDING
INTERNATIONAL MILL SERVICE, INC.
DROSS RECOVERY SYSTEM
MCGRAW CONTRACT N0. 1430
HAUSER LAKE, IDAHO
1.0 BUILDING PARTICULARS
The building is L-shaped with dimensions as shown on McGraw
Drawinqs 1430-81.
2.0 DESIGN
~
2.1 Structural desiqn to comply with A.I.S.C. "Speciffcation
for the Desiqn, Fabrication, & Erection of Structural
Steel for Buildinqs."
2.2 All cold formed members to be designed in accordance
with the A.I.S.I. "Specifications for the Design of
Cold Formed Steel Structural Members".
2.3 All welded connections to be in accordance with AWS
"Structural Welding Code". (Latest Edition).
2.4 Design loads must meet or exceed minimum load of Uniform
Building Code, BoCA Basic Building Code, Standard
Building Code, State Building Code, & Local Snow & Wind
Load requirements.
Mfnimum Roof Live Load shall be a 40 P.S.F. (Exposure
fl C tt )
Design wind load shall be = 80 M.P.H. (Ref. "Uniform
8uilding Code" Section 2311).
Roof Dead Load shall include an allowance of 5 P.S.F.
for sprinkler system and for mechanical and electrical
~ systems.
2.5 Structural steel design shall meet the reguirements of
the "Uniform Buildinq Code" for Seismic Zones 1& 2
(Ref. Section 2723).
• International Mill Service, Inc.
Dross Recovery System
McGraw Contract No. 1430
Page 2
' 3.0 ROOFING
Roof sheetfnq shall be minimum 26 gavge panels with standinq
seam meetinq U.L. 90 roof classification. Roof panels shall
carry a twenty year durability warranty.
4.0 SIDING
Wall panels shall not be less than 26 gauge in thickness.
Wall panels must be fabricated such that they eliminate
condensate on the interior sfde. Joints between panels shall
form weathertight seals. Wall panels shall carry a fifteen
year durability warranty.
Flashinqs, closures, fillers, ridge covers, fascias and other
sheet metal accessories shall be of same material and finish
as roofing and siding.
5.0 INSULATION
Roof insulatfon must meet or exceed the R value per local
code and a R value of nineteen (19). Inner lfner panels and
vapor barriets shall be included. Insulated wall panels must
meet or exceed the R value dictated by local code.
-
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