Ceramospray Insulations Pamphlet 15 14 Un
CERAMOSIPRA
TN
r- INSULATIONS
FOR TEMPERATURES
UP TO 22O0F
l
Conserving Energy Since 1875
usm ®
UNITED STATES MINERAL
United States Mineral Products Company Stanhope. N.J. 07874 (201) 347-1200
44CERAMOSPRAY
0 Asbestos-Free Sprayed Fiber Insulations
For High Temperature Service
About USM sound barriers. perature plant equipment as boilers
Ceramospray is applied pneu- and breeching ducts.
matically with a spray gun. Simple Ceramospray fits like a glove.It
Since 1875, United States Mineral controls on the gun permit the opera- forms a continuous, self-adhering
Products Company has been a pio- for to tightly regulate moisture con- coating which conforms closely to
neer in insulation.Today USM offers tent,insulation densityand thickness. the contours of the surface being
many insulation materials for con- Application is simple and rapid.Sur- insulated. No piecing, no seams or
serving energy in residential,indus- faces up to 800 F (430 C) can be joints. The entire operation can be
trial andcommercial buildings,along spraycoated with Ceramospray in- performed by one or two applicators.
with its well-known line ofCAFCO® • sulations usually without a shut-down USM arranges for any required spray
products for spray-on applications to in the operation of such high-tern- equipment.
provide fireproofing, insulation and
sound control for commercial and Products Service Umitatlons
industrial facilities. -
•
USM is active internationally °F °C
through its wholly-owned subsid- Cafco CERAMOSPRAY I 2200 1200 See Application
iaries, Cafco International Limited Calco CERAMOSPRAY IIA 1600 870 than on Page5
and Cafco Products Limited. Our Cafco CERAMOSPRAY IV 1200 650 for types of
Building Products Division produces Calco CERAMOCOTE I 2200 1200 Installations
expanded polystyrene panels trade- Cafco CERAMOCOTE IV 1200 650 caner erramospray
marked CELLOFOAM®and polyure-
thane roof insulation boards trade-
named SUPRATHANE® USM Wea-
ther-Shield Systems Company mar- I t‘l'\
kets a complete line of watertight roof f -
membranes including FLEXHIDE®
About Cafco
CERAMOSPRAY and
CERAMOCOTE ',
is
Cafco Ceramospray is an asbestos- a' ), ' . • t
free, monolithic, spray-on thermal
barrier applied with minimum down- �Q.
time for maximum effectiveness.All
three Ceramospray insulations are
composed of thermally resistant,in- ,,
organic alumina-silicate fibers con- I -
taming no asbestos or free silica,
integrally mixed with heat-resistant,
•
hydraulic-setting,inorganic binders. ,t\ + f , '
•
These spray products present no t tl4 e r
•
health hazard. n ••-- ti4„.
CafcoCeramocotecoatingsare _ .J L
for use over Ceramospray insula- a
tions. Both coatings are non-toxic
and abrasion resistant.
Ceramospray insulations are7
more effective than conventional
materials for temperature ranges up4
-
to 2200 F (1200C), and are less �y py
costly and more durable than block � -f
insulation.Ceramospray products are
';
formulated to withstand exposure to
aostile T environments such as acidicsat : l
atmospheres.They are fire resistant L-
and also serve as highly effective „iA
2
•
15.14/Uni
•
r
Abrasion-Resistant
High Temperature Coatings
9 Ceramospray Product Description vessels, and other equipment such
as heat exchangers,turbine-genera-
Performance tors and valves while they are in
Advantages Cafco Ceramospray I to600 F. Temperature limitation is
• for surface temperatures to 2200 For insulation and refractory on
• low thermal conductivity. equipment structures such as
superior to calcium silicate block boilers,kilns,heat-treatment and Cafco Ceramospray IV
• no health hazard;inert,non-toxic alloy furnaces subject to continuous Specially formulated to provide a-
• fast,clean,low-cost application surface temperatures up to 2200 F. coustical correction, condensation
• coating conforms perfectly to control,and fireproofing in addition to
• any contour
• resilient,one-piece insulation; thermal insulation when applied to
no joints or seams Cafco Ceramospray IIA breeching ducts, piping larger than
• high resistance to vibration. Specially designed for safe applica- 18 inches in diameter,process plant
oquipmenheat
expansion,contraction tion, at operating temperatures on exchangers, and
and thermal shock plant equipment with surface tem- other equipment
ment wheresurfacetem-
• non-combustible peratures up to 800 F Applications peratures do not exceed 1200 F.
• inhibits corrosion,including include boilers,breeching ducts,pip- All Ceramospray products can
be applied direct to contoured
chloride effect on stainless steel ing over 18 inches in diameter,tanks,
flat surfaces as a monolithic and
joint-
free high quality insulation,eliminat-
ing cutting, fitting, laminating, stag-
- • IS/ V ik Bering and handling commonly re-
<- 4 h quiredi ns.with high cost block-type
_ ' Cafco Ceramocote I
The finishing touch for effective in-
--- r sulation,the product is recommended
Ay . primarily as a non-toxic, abrasion-
t _ .. S� resistant coating over Ceramospray
insulation.and applied for ultra-high-
1 ; j • temperature service up to 2200 F
' May be applied over any insulation
l'fil! ' i r-. =, that requires extra surtaceresistance
mill j =�—
til ' ,,� to abrasion,erosion,or damage from
e �� contact with other materials, tools,
t� ...: , j ,• • r workers, or from contact with flame
or gases.
< < , i ` - r
,r. - tlaoltir I _ _
+a f` T ►►- r � — r ' Cafco Ceramocote IV
Mita j• R (U
i �' .� >, r . .} Type IV is designed as a non-toxic,
�i • - Mit ,. hard surfaced, abrasion-resistant
1 ;' �. coating to go over Ceramospray in-
Ilk .. _ I I ` 1 sulations. It can also be used as an
• , ( insulating cement in applications
AIM-:-
i subject to temperatures up to 1200 F,
sae—mow ,. • - I and where sound transmission of
if I!•i+r IS a 1� I_ - structural or mechanical equipment
'ILE
as'e must be reduced to tolerable levels.
A
riloin �'. ~ III :_'
-f ta
3
albCERAMOSPRAY
Physical Properties,
Thermal Conductivity
PHYSICAL PROPERTIES
Service Dimensional Thermal
Temperature Compressive Coverage* Stability at Conductivity at
Product Density Limit Strength Brd./Ft./Bag 1200 F(650 C) 75 F(24 C)
Cafco
CERAMOSPRAY I 9-14 lbs./ft' 2200 F 10%Deformation 44-48 Linear .26BTUin hrft2°F
(144-224 1200 C 1.6 lbs/in2 Shrinkage:0.4%.37Watts/meter°K
Kg/m3) Volume
Cafco Shrinkage:3.0%
CERAMOSPRAY IIA 9.141bs/f0) 1600 F 10%Deformation 44-48 Linear .26BTUirllhrft2°F
(144-224 870 C 1.6 lbs/in2 44-48 Shrinkage:0.4%.37q tts/meter°K
Kg/m') Volume
Cafco Shrinkage:3.0%
CERAMOSPRAY IV 9-14 lbs/f13) 1200 F 10%Deformation 44-48 Linear .26BTUinlhrft2°F
(144-224 650 C 1.6 lbs/in' Shrinkage:0.4%.37Watts/meter3°K
Kg/m3) Volume
Shrinkage:3.0%
Cafco 0
CERAMOCOTE I 33-38 lbs/ft3 2200 F 18-20
530-600 1200 C
Kg/m3)
Cafco -- ----
CERAMOCOTE IV 33-38 lbs/ft3 1200 F 18-20
(530-600 650 C
kg/m')
'Based on field experience
THERMAL CONDUCTIVITY OF CERAMOSPRAY I
CERAMOSPRAY IIA and IV
(Btu—in./hr-11'—"F)
Mean Temperature "C
100 200 300 400 500 600 700 900 900 1000 1100 1200
2.4 F I -r- - T-___I i i 1 1
2.2
LL 20 -
1.9
I
1.9
3'6 - CERAMOSPRAY HA and IV
1.2 _
0.9 _ CERAMOSPRAY I
0.9 -
ow
0.2
L.
200 400 600 900 1000 1200 1100 1600 1800 2000 21'1.
Mean Temperature 'F
4
151: lint
r
Applications,
Heat Transmission Data
CERAMOSPRAY APPLICATIONS % �� �•
4
—� ..�mili
t� Listed here are some of the many P
lielli a ____ 6►i types of installation where Ceramospray �'
- I �.—_. ..r, insulations are solving problems yr
Iand saving money. �� � ~
I
i cs7 I
.— ____i_____ I Process equipment in...
{ chemical plants • • •
f - paper mills •
' - -.. oil refineries • •
- -- aLarge boiler walls • •
- .
Steam turbines • •
Heat exchangers • •
Large-diameter breeching and piping • •
If .• •
Walls and crowns of annealing, heat- •
I' treating and brazing furnaces
- '-� ' `i Precipitators, tanks and pressure • •
mil rii
vessels
;• a QS if III Stainless steel equipment • •
- ?9! . . s'- High-temperature casings, kilns •
-='l , . -- - Marine fireproofing and insulation' • •
a'
-- im, " - - - Expansion joints • •
4e1• - Valves
'Coat Guard approval e154.007.81•1 for structural fireproofing and Inw4tionn-
HEAT TRANSMISSION FOR FLAT AND LARGE DIAMETER SURFACES
H.L.—Heat Loss—expressed in BTU per sq. 11. per hour
S.T.—Surface Temperature— F.(Based on 80-F.Ambient Still Air)
100' 200' 300' 600' 500' 600' 700° i 800' r 900' 1000' 1100' 1200' 1300' 1.00'
S.T. H.L S.T. H.L. S.T. HL S.T. HL S.T. HL B.T. H.L S.T. H.L. S.T. H.L. S.T. H.L B.T. M.L. S.T. H.L S.T. H.L S.T. M.L CO M.L
We 85 41.4 109 60 137 107 IM 44' 73 6.1 101 40 122 78 145 122 II.
83 4.7 97 31 113 82 131 07 152 136 175 179 -
(
11' 82 3.3 92 22 103 43 116 68 131 96 147 127 165 161 -
2' 81 2.5 99 17 N 33 106 63 110 74 132 99 146 '125 163 151 -
214' 81 2.0 87 14 94 27 103 43 112 50 122 80 134 102 146 126 179 167 -
Y N 36 107 61 116 88 126 86 137 106 149 130 161 154 -
7yea 103 44 111 59 120 75 130 94 140 113 151 173
Y 108 51 115 66 124 63 133 99 143 116 163 137 164 155,
41/2" 111 59 119 74 127 89 136 106 145 123 155 142 '166 162 178 185
S' 116 67 123 61 131 96 139 111 14$ 128 158 146 169(1641
51/2' 113 61 119 74 126 57 134 102 142 117. 152 135 161 153
r 116 N 123 SO 130 93 137 108 145 123 155 142
61/2' 130 75 126 86 133 100 140 114 150 131
7' 123 81 128 93 136 107 145 122
Th'
8' '120 75 126 87 133 100 140 114
-- -- _ _ 130 94 137107
For Ceramospray thicknessabove 141x1°contact USM for recommendations. _
.,
5
CERAMOSPRAY
go,
Short Form Application
Guide Specifications
1. Scope: with the manufacturer's specification based upon the heat loss permitted
The specification covers the supply- shall not be acceptable. for the surrounding conditions.
ing,delivery,unloading,hauling,stor- 5. Material: 8. Surface Preparation:
age, protection and applciabon of Cafco Ceramospray insulations sup- All surfaces to be insulated shall be
Cafco Ceramospray high temperat- plied by USM shall consist of ceramic clean, firm and free from dirt, dust,
lure fiber as thermal insulation on fibers combined with inorganic bind- grease, flaking paint, flaking rust or
equipment where the surface tern- ers to produce a blend for spray any foreign matter likely to result in a
peratures would normally be above application. false bond.
ambient or where heat loSs is to be 6. Temperature Range: 9. Spray Equipment:
kept at a minimum,such as boilers, Use the appropriate Ceramosprayor Spray equipment shall be approved
ducts,fans tanks,turbines and ves- Ceramocote product for required and/or supplied by USM.
sels. temperature resistance. Note: For detailed specification see
2. Contractor: 7- Insulation Thickness: ASTM Standard C 762-73 and/or
Contractor shall supply all equipment, Thickness will be as specified and contact USM,Cafco Division
labor,materials,tools,and supervision
to adequately perform as specified.
3. Owner. 00e0400:u•- • •
Ownerhall 115/ pply 30volt,60cy cycle single
�'
1.111-
follows:115/230 volt,60 cycle single
phase or 208, 220 volt three phase
A.C. Where explosion-proof equip-
ment is mandatory, the owner shall - c
give the contractor/applicator suffi- ' ti►r` `''"
cientnotice tothat effect.Compress-
85 poat ns cubic feet perminutea-
OW 41.
85 pounds per square inch per ma-
chine shall be supplied near the
equipment to be insulated. Potable
water at no less than 35 pounds per '/
square inch and nolessthan5gallons
per minute shall be made available 119
near the equipment to be insulated. ,
4. Application And Workmanship: fir
Cafco Ceramospray shall be applied
/
solely by applicators approved by i
USM.and:
4.1 To be applied by skilled trades-
men fully acquainted with the appliIli-
ll
cation methods taught by the manu-
facturer and in accordance with the A
specifications. . •
4.2 To be applied with equipment _4-
supplied or approved by USM.
4.3 The ceinsulationndshall have a d to
form surface and shall be applied to
the required thickness as specified1031111111 -.
on drawings and/or listed in the in- !!r• NI' '.
structions governing the specific W t t-
contract. "� 1
4.4 Any work done by applicators `
other than those approved by the —
manufacturer and not in accordance -
COMPLETE Architectural Specifica- Performance, properties and char- products under any variations from
tions are available for the various acteristics of CAFCO products are such conditions in actual construc-
spray-applied fireproofing and insu- based on data obtained under con- tion.No salesman,representative or
lation products represented in this trolled test conditions. USM makes employee is empowered to amend or
catalog. Ask your CAFCO sales no warranties as to performance, change this provision.
representative,or call U.S.M. properaties and characteristics of its
6
15 14 Un
C
Typical Installations
CAFCO CERAMOSPRAY INSULATIONS
ARE KNOWN BY THE COMPANY THEY KEEP
expert application service...around the world Ceramospray high-temperature
insulations are applied by authorized contractors and distributors
throughout the United States and in Canada.
partial list of representative ceramospray applications
Alabama Power Co. Birmingham,AL Exxon Corp. Baton Rouge,LA
Alabama Power Co Chicawaw Station Bayonne, NJ
Barry Station General Motors Corp. Warren,MI
Wilsonville,AL Georgia Power Co. Newman,GA
Alcoa Alcoa,TX Getty Oil Corp. Delaware City,DE
Point Comfort,TX Gulf States Utilities Lake Charles—
Allegheny Power Stations Greensburg,PA St.Gabriel.LA
Allied Chemical Co. Marcus Hook,PA Houston Light& Power Houston.TX
Aluminum Prtners Jamaica,W.I. Kaiser Aluminum&
American Smelting & Chemicals Chalmette,LA
Refining Corp. Corpus Christi,AL Gramercy, LA
Amoco Texas City,AL Longview Fibre Co. Longview,WASH
Whiting, IN New York State
Armco Steel Co. Middletown.OH Electric& Gas Dresden Station
Atlantic City Electric Deepwater Station,NJ Hickling Station
Basin Electric Power Co. Stanton.ND Milliken Station
Beker Industries Conde,ID Niagara Mohawk Power Co. Dunkirk,Huntley&
Bethlehem Steel Bethlehem,PA Oswego.NY
Seattle,WA Northen Indiana Public
Carolina Power& Light Co. Raleigh. N.C. Service Co. Michigan City,IN
Columbus& Southern Ormet Burnside LA
Ohio Power Co. Conesville,OH Philadelphia Electric Barbados Island
Combustion Engineering Chattanooga,TN Crombie Station
Commonwealth Edison Co. Delaware Station
—Fossil Fuels Eddystone Station
Fiske Power Station Chicago,IL Peach Bottom(Nuclear)
Will County Phillips Petroleum Sweeney, TX
Power Station Joliet, IL P.P.G. Industries Lake Charles,LA
Kincaid, IL Natrium,WV
Ridgeland Stickney, IL Pratt& Whitney Aircraft East Hartford.CO
Waukegan, IL Reynolds Metals Corpus Christi.TX
State Line Hammond,IN Rohm& Haas Corp. Bristol. PA
Commonwealth Edison Co. Philadelphia.PA
—Nuclear Stations Stelco Hamilton,Ontario
Dresden Morris,IL Sun Oil Co. Marcus Hook,PA
Quad Cities Cordova,IL Texaco Beaumont,Port Arthur,
Del Marva Power& Light Del Marva,PA Orange.TX
Dow Chemical Russelville,AR Texas Gulf Corp. Aurora,NC
Dow Chemical Freeport,TX T.V.A.—Power Plants— Memphis,TN
Duke Power Co. Charlotte, NC Clarksville,TN
Dupont Co. Newport, DE Drakesboro.KY
Cape Fear,NC Watts Bar Dam.TN
Richmond,VA Slevenville,AL
Wilmington,DE Union Carbide Corp. Aurora. NC
Deepwater,NJ (Chemicals& Plastics) Charleston,WV
Parkersburg,WV Union Carbide Corp. Alloy,WV
Duquesne Light& Ferro Alloys Division Marietta,OH
Power Co. Pittsburgh, PA Virginia Electric Co. Richmond,VA
Eastman Kodak Co. Rochester,NY Mount Storm.VA
Ethyl Corp. Baton Rouge,LA Weyerhaeuser Corp. Plymouth, NC
Corpus Christi,TX Wheeling Pittsburgh Steel Steubenville,OH
7
Experienced Cafco Ceramospray
salesmen are ready to help you anywhere
in the country. Contact any of our
regional offices for immediate attention.
West Coast Regional Office:
(714) 633-4424
Southern Regional Office:
(713) 333-4066
Midwest Regional Office:
(312) 526-9253
Northeast Regional Office:
(201) 347-1200
Other USM building materials for roof waterproofing and
industrial/commercial thermal and acoustical protection.
USM Weather-Shield System Company for USM CAFCO®Division's fireproofing as well as
elastomeric waterproof roofing membrane systems. thermal and acoustical insulation spray materials,
FLEXHIDE434 PVC membrane for ballasted roofs and coatings.
FLEXHIDE 45 PVC membrane for ballasted roofs BLAZE-SHIELD®DC/F For structural steel
FLEXHIDE LR 50 PVC laminated reinforced fireproofing
membrane for smooth roofs DECK-SHIELDSC/F Structural roof deck fireproofing
RHENOFOL CM PVC membrane for ballasted roofs SOUND-SHIELD€85 Exposed acoustical treatment
RHENOFOL CV48 PVC membrane for smooth roofs CAFCO TYPE C Structural steel fireproofing )
See our Catalog in Sweet's section. ..7.1/Us CAFCOTE H High density fireproofing
HEAT-SHIELDe Thermal spray-applied insulation
WEATHER-SHIELD Weather-resistant coating
BOND SEAL Adhesive/sealer
See our catalog in Sweet's section.. .7.14/Uns
USM BUILDING PRODUCTS Division Rigid insulation of polystyrene and
polyurethane for buildings,environmental structures
and built-up and elastomeric roofing systems.
Represented By: Conserving Energy Since 1875
The Peyser Company, 1m-
640 South Riverside Drive
Seattle, WA 96108 [I3.Tij(206) 762-5755 (503) 222-1188
UNITED STATES MINERAL
UNITED STATES MINERAL PRODUCTS COMPANY Stanhope, New Jersey 07874• phone: (201)347-1200
Telex: 136439 CAFCO STPE
CAFCO INTERNATIONAL LIMITED STANHOPE.NEW JERSEY 07874 Cable:CAFCO,Stanhope,N.J.Tel.(201)347-1200/Telex: 136439